Ingersoll Rand Water Pump PD05P XXX XXX B User Manual

OPERATOR’S MANUAL  
PD05P-XXX-XXX-B  
8-27-08  
RELEASED:  
REVISED:  
(REV. 04)  
INCLUDING: OPERATION, INSTALLATION & MAINTENANCE  
10-16-09  
1/2" DIAPHRAGM PUMP  
1:1 RATIO (NON-METALLIC)  
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,  
OPERATING OR SERVICING THIS EQUIPMENT.  
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.  
SERVICE KITS  
Refer to Model Description Chart to match the pump material op-  
tions.  
637427-XX for fluid section repair (see page 4).  
637428 for air section repair (see page 6).  
PUMP DATA  
Models. . . . . . . . . . . . . . . . . . . see Model Description Chart for-XXX”  
Pump Type. . . . . . . . . . . . . . . Non-Metallic Air Operated Double  
Diaphragm  
Material. . . . . . . . . . . . . . . . . . see Model Description Chart  
Weight . . PD05P-XDS-XXX-B. . . . . . . . . . . . 6.28 lbs (2.85 kgs)  
Figure 1  
PD05P-XES-XXX-B . . . . . . . . . . . . 6.67 lbs (3.03 kgs)  
PD05P-XKS-XXX-B . . . . . . . . . . . . 6.78 lbs (3.08 kgs)  
PD05P-XLS-XXX-B . . . . . . . . . . . . 7.24 lbs (3.28 kgs)  
MODEL DESCRIPTION CHART  
PD05P-XPS-XXX-B . . . . . . . . . . . . 5.21 lbs (2.36 kgs)  
PD05P-XRS-XXX-B . . . . . . . . . . . . 5.44 lbs (2.47 kgs)  
P D 05 P - X X S - X X X - B  
Maximum Air Inlet Pressure . . . . . . . . . . . 100 p.s.i.g. (6.9 bar)  
Maximum Material Inlet Pressure. . . . . . 10 p.s.i.g. (0.69 bar)  
Maximum Outlet Pressure . . . . . . . . . . . . . 100 p.s.i.g. (6.9 bar)  
Air Consumption @ 40 p.s.i.. . . . . . . . . . . . . 1 c.f.m. / gallon (approx.)  
Maximum Flow Rate (flooded inlet) . . . 14.4 g.p.m. (54.5 l.p.m.)  
Displacement / Cycle @ 100 p.s.i.g. . . . . 0.039 gal. (0.15 lit.)  
Maximum Particle Size . . . . . . . . . . . . . . . . 3/32dia. (2.4 mm)  
Maximum Temperature Limits (diaphragm / ball / seat material)  
Acetal. . . . . . . . . . . . . . . . . . . . . . . . . . 10° to 180° F (-12° to 82° C)  
Hytrel® . . . . . . . . . . . . . . . . . . . . . . . . . -20° to 150° F (-29° to 66° C)  
Kynar® PVDF . . . . . . . . . . . . . . . . . . . 10° to 200° F (-12° to 93° C)  
Nitrile . . . . . . . . . . . . . . . . . . . . . . . . . . 10° to 180° F (-12° to 82° C)  
Polypropylene. . . . . . . . . . . . . . . . . . 35° to 175° F (2° to 79° C)  
Polyurethane. . . . . . . . . . . . . . . . . . . 10° to 150° F (-12° to 66° C)  
Santoprene® . . . . . . . . . . . . . . . . . . . -40° to 225° F (-40° to 107° C)  
Teflon® PTFE . . . . . . . . . . . . . . . . . . . 40° to 225° F (4° to 107° C)  
Viton®. . . . . . . . . . . . . . . . . . . . . . . . . . -40° to 350° F (-40° to 177° C)  
Groundable Models. . . . . . . . . . . . . . . . . . . . PD05P-XDS-XXX-B  
PD05P-XES-XXX-B  
Center Section Material  
P - Polypropylene  
Fluid Connection  
A - 1/2 - 14 N.P.T.F. - 1  
B - Rp 1/2 (1/2 - 14 BSP parallel)  
Fluid Cap & Manifold Material  
D - Groundable Acetal (single port)  
E
-
Groundable Acetal (multiple port)  
K - Kynar PVDF (single port)  
Kynar PVDF (multiple port)  
L
-
P - Polypropylene (single port)  
R - Polypropylene (multiple port)  
Hardware Material  
S
-
Stainless steel  
Seat Material  
D - Acetal  
K - Kynar PVDF  
P - Polypropylene  
S
-
Stainless steel  
Dimensional Data. . . . . . . . . . . . . . . . . . . . . . see page 8  
Ball Material  
A - Santoprene  
C - Hytrel  
Noise Level @ 70 p.s.i., 60 c.p.m.. . . . . . . . . 75.0 db(A)  
T
-
Teflon PTFE  
U - Polyurethane  
V - Viton  
The pump sound pressure levels published here have been updated to  
an Equivalent Continuous Sound Level (LAeq) to meet the intent of ANSI  
S1.13-1971, CAGI-PNEUROP S5.1 using four microphone locations.  
G - Nitrile  
S
-
Stainless steel  
Diaphragm Material  
A - Santoprene  
C - Hytrel  
T
-
Teflon PTFE / Santoprene  
NOTICE: All possible options are shown in the chart, however, certain  
combinations may not be recommended, consult a representative or  
the factory if you have questions concerning availability.  
U - Polyurethane  
V - Viton  
G - Nitrile  
Fluid Section Service Kit Selection  
PD05P - XXX - X X X - B  
637427 - X X  
Example: Model #PD05P-ARS-SAA-B  
Fluid Section Service Kit # 637427-AA  
Ball  
Diaphragm  
INGERSOLL RAND COMPANY LTD  
P.O. BOX 151 ONE ARO CENTER BRYAN, OHIO 43506-0151  
© 2009  
CCN 15250376  
(800) 276-4658 FAX (800) 266-7016  
fluids.ingersollrand.com  
 
GENERAL DESCRIPTION  
OPERATING INSTRUCTIONS  
The ARO diaphragm pump offers high volume delivery even at low  
air pressure and a broad range of material compatibility options are  
available. Refer to the model and option chart. ARO pumps feature  
stall resistant design, modular air motor / fluid sections.  
Air operated double diaphragm pumps utilize a pressure differen-  
tial in the air chambers to alternately create suction and a positive  
fluid pressure in the fluid chambers, ball checks insure a positive  
flow of fluid.  
Pump cycling will begin as air pressure is applied and will continue  
to pump and keep up with the demand. It will build and maintain  
line pressure and will stop cycling once maximum line pressure is  
reached (dispensing device closed) and will resume pumping as  
needed.  
Always flush the pump with a solvent compatible with the ma-  
terial being pumped if the material being pumped is subject to  
“setting upwhen not in use for a period of time.  
Disconnect the air supply from the pump if it is to be inactive  
for a few hours.  
The outlet material volume is governed not only by the air sup-  
ply, but also by the material supply available at the inlet. The  
material supply tubing should not be too small or restrictive.  
Be sure not to use hose which might collapse.  
When the diaphragm pump is used in a forced-feed (flooded  
inlet) situation, it is recommended that a “check valve” be in-  
stalled at the air inlet.  
Secure the diaphragm pump legs to a suitable surface to insure  
against damage by vibration.  
AIR AND LUBE REQUIREMENTS  
MAINTENANCE  
EXCESSIVE AIR PRESSURE. Can cause pump dam-  
WARNING  
Certain ARO “Smart Parts” are indicated which should be avail-  
able for fast repair and reduction of down time.  
Provide a clean work surface to protect sensitive internal mov-  
ing parts from contamination from dirt and foreign matter dur-  
ing service disassembly and reassembly.  
Keep good records of service activity and include the pump in  
preventive maintenance program.  
Service kits are available to service two separate diaphragm  
pump functions: 1. AIR SECTION, 2. FLUID SECTION. The Fluid  
Section is divided further to match typical part Material Op-  
tions.  
age, personal injury or property damage.  
A filter capable of filtering out particles larger than 50 microns  
should be used on the air supply. There is no lubrication re-  
quired other than the “O” ring lubricant which is applied during  
assembly or repair.  
If lubricated air is present, make sure that it is compatible with  
the “Orings and seals in the air motor section of the pump.  
Before disassembling, empty captured material in the outlet  
manifold by turning the pump upside down to drain material  
from the pump.  
TYPICAL CROSS SECTION  
Figure 2  
Hytrel®, Teflon® and Viton® are registered trademarks of the DuPont Company Kynar® is a registered trademark of Arkema Inc. ARO® is a registered trademark of Ingersoll-Rand Company  
Santoprene® is a registered trademark of Monsanto Company, licensed to Advanced Elastomer Systems, L.P. Loctite® and 242® are registered trademarks of Henkel Loctite Corporation  
Lubriplate® is a registered trademark of Lubriplate Division (Fiske Brothers Refining Company)  
PD05P-XXX-XXX-B (en)  
Page 3 of 8  
 
PARTS LIST / PD05P-XXX-XXX-B FLUID SECTION  
637427-XX Fluid section service kit includes: Balls (see Ball Option, refer to -XX in chart below), Diaphragms (see Diaphragm Option, refer to -XX in chart  
below) and item 19 (listed below) plus items 144, 174 and 94276 Lubriplate® FML-2 grease (pages 6).  
SEAT OPTIONS  
PD05P-XXX-XXX-B  
BALL OPTIONS  
PD05P-XXX-XXX-B  
(3/4” diameter)  
“22”  
“21”  
-XXX Seat  
-DXX 96572-2  
Qty Mtl  
-XXX Ball  
Qty Mtl  
(4) [Sp]  
-XXX Ball  
Qty Mtl  
(4)  
(4)  
(4)  
[D]  
[K]  
[P]  
-XAX 93100-E  
-XCX 93100-C  
-XGX 93100-2  
-XSX 93410-1  
-XTX 93100-4  
-XUX 93100-8  
-XVX 93100-3  
(4)  
(4)  
(4)  
[T]  
[U]  
[V]  
-KXX 96572-3  
-PXX 96572-1  
-SXX 95917-1  
(4)  
(4)  
[H]  
[B]  
(4) [SS]  
(4) [SS]  
MATERIAL CODE  
DIAPHRAGM OPTIONS PD05P-XXX-XXX-B  
[A] = Aluminum  
[B] = Nitrile  
[D] = Acetal  
(3/32” x 1-5/16” o.d.)  
“19”  
Service Kit  
“7”  
“8”  
-XX = (Ball)  
[E] = E.P.R.  
-XXX -XX = (Diaphragm)  
-XXA 637427-XA  
-XXC 637427-XC  
-XXG 637427-XG  
-XXT 637427-XT  
-XXU 637427-XU  
-XXV 637427-XV  
Diaphragm  
Qty  
Mtl Diaphragm  
Qty  
Mtl “O” Ring  
- - - 93763  
Qty  
(4)  
(4)  
(4)  
(4)  
(4)  
(4)  
Mtl  
[E]  
[GA]= Groundable Acetal  
[GFN] = Glass filled Nylon  
[H] = Hytrel  
[K] = Kynar PVDF  
[P] = Polypropylene  
[Sp] = Santoprene  
[SS] = Stainless Steel  
[T] = Teflon PTFE  
[U] = Polyurethane  
[V] = Viton  
93465  
(2)  
(2)  
(2)  
(2)  
(2)  
(2)  
[Sp] - - - - -  
[H] - - - - -  
[B] - - - - -  
[T] 93465  
[U] - - - - -  
[V] - - - - -  
- - -  
- - -  
- - -  
(2)  
93465-9  
93465-G  
93111  
- - - Y325-122  
- - - Y325-122  
[Sp] 93265  
[B]  
[B]  
[T]  
[U]  
[V]  
93112  
- - -  
- - -  
- - - 93119  
93581-3  
- - - Y327-122  
MANIFOLD / FLUID CAP MATERIAL OPTIONS PD05P-XXX-XXX-B  
Polypropylene  
Kynar PVDF  
Groundable Acetal  
PD05P-XPS- PD05P-XRS-  
PD05P-XKS- PD05P-XLS-  
PD05P-XDS-  
PD05P-XES-  
(size)  
Item Description  
Qty Part No. Mtl Part No. Mtl Part No. Mtl Part No. Mtl Part No. Mtl Part No. Mtl  
(2) 93103-7 [P] 93103-7 [P] 93103-4 [K] 93103-4 [K] 93103-3 [D] 93103-3 [D]  
(2) 95732-1 [P] 95732-1 [P] 95732-3 [K] 95732-3 [K] 95732-2 [GA] 95732-2 [GA]  
(5/16” - 18)  
Diaphragm Nut  
6
15 Fluid Cap  
43 Ground Strap  
(1) - - - - -  
(1) - - - - -  
- - - - - - - -  
- - - - - - - -  
- - - - - - - -  
- - - - - - - -  
- - - - - - - -  
- - - - - - - -  
- - - 92956-1 [SS] 92956-1 [SS]  
- - - 66885-1 66885-1  
(not shown)  
57 Ground Kit Assembly  
(N.P.T.F.)  
Inlet Manifold  
(1) 95734-7 [P] 95734-1 [P] 95734-9 [K] 95734-3 [K] 95734-8 [GA] 95734-2 [GA]  
(1) 95734-10 [P] 95734-4 [P] 95734-12 [K] 95734-6 [K] 95734-11 [GA] 95734-5 [GA]  
(1) 95733-7 [P] 95733-1 [P] 95733-9 [K] 95733-3 [K] 95733-8 [GA] 95733-2 [GA]  
(1) 95733-10 [P] 95733-4 [P] 95733-12 [K] 95733-6 [K] 95733-11 [GA] 95733-5 [GA]  
60  
61  
63  
(BSP)  
(N.P.T.F.)  
Outlet Manifold  
(BSP)  
(1/2 - 14 N.P.T. x 9/16”)  
Pipe Plug  
(3) - - - - -  
(3) - - - - -  
- - - 93897-1 [P] - - - - -  
- - - 96478-1 [P] - - - - -  
- - - 93897-3 [K] - - - - -  
- - - 96478-3 [K] - - - - -  
- - - 93897-2 [D]  
- - - 96478-2 [D]  
(R 1/2 [1/2 - 14 BSP taper])  
COMMON PARTS  
(size)  
(size)  
(5/16”- 18 x 1-1/4”)  
(5/16” - 18)  
Item Description  
Qty Part No.  
(1) 96379  
Mtl  
[SS]  
Item Description  
Qty Part No.  
(20) 93095  
(20) 93886  
(2) 93264  
Mtl  
[SS]  
[SS]  
[A]  
1
5
Connecting Rod  
27 Bolt  
Diaphragm Washer  
(2) 94645  
(4) 96176  
[GFN]  
[SS]  
29 Hex Flange Nut  
77 Logo Plate  
(5/16” - 18 x 7/8”)  
26 Flange Bolt  
DUAL INLET / DUAL OUTLET KITS 637440-X  
Polypropylene  
Kynar PVDF  
Groundable Acetal  
(N.P.T.)  
(BSP)  
(N.P.T.)  
(BSP)  
(N.P.T.)  
(BSP)  
637440-5  
637440-1  
637440-4  
637440-3  
637440-6  
637440-2  
(size)  
Item Description  
Qty Part No. Mtl Part No. Mtl Part No. Mtl Part No. Mtl Part No. Mtl Part No. Mtl  
(2) 95914-1 [P] 95914-4 [P] 95914-3 [K] 95914-6 [K] 95914-2 [GA] 95914-5 [GA]  
(2) 95915-1 [P] 95915-4 [P] 95915-3 [K] 95915-6 [K] 95915-2 [GA] 95915-5 [GA]  
17 Dual Inlet Manifold  
18 Dual Inlet Manifold  
(3/32” x 1-5/16” o.d.)  
19 “O” Ring  
(4) 93265  
[T] 93265  
[T] 93265  
[T] 93265  
[T] 93265  
[T] 93265  
[T]  
“Smart Parts, keep these items on hand in addition to the service kits for fast  
repair and reduction of down time.  
Page 4 of 8  
PD05P-XXX-XXX-B (en)  
 
PARTS LIST / PD05P-XXX-XXX-B FLUID SECTION  
FOR THE AIR MOTOR SEC-  
TION, SEE PAGES 6 AND 7.  
ASSEMBLY TORQUE REQUIREMENTS  
NOTE: DO NOT OVERTIGHTEN FASTENERS.  
(6) diaphragm nut, 95 - 105 in. lbs (10.7 - 11.9 Nm).  
17  
(26) bolt and (29) nut, 50 - 60 in. lbs (5.6 - 6.8 Nm), alternately and evenly,  
then re-torque after initial run-in.  
LUBRICATION / SEALANTS  
Apply Lubriplate FML-2 grease to all “O” rings, “U” cups and mating parts.  
Apply pipe sealant to threads.  
Apply anti-seize compound to threads and bolt and nut flange heads  
which contact pump case when using stainless steel fasteners.  
Apply Loctite® 242® to threads.  
Note: Lubriplate FML-2 is a white food grade petroleum grease.  
61 (PD05P-XDS-XXX-B,  
3
1
PD05P-XKS-XXX-B,  
PD05P-XPS-XXX-B)  
5
7
8
6
26  
61 (PD05P-XES-XXX-B,  
PD05P-XLS-XXX-B,  
PD05P-XRS-XXX-B)  
2
4
63  
Torque Sequence  
27  
1
5
7
6
ꢄ  
22  
21  
19  
29 ꢂ  
77  
43  
15  
27  
22  
21  
19  
29 ꢂ  
60 (PD05P-XES-XXX-B,  
PD05P-XLS-XXX-B,  
PD05P-XRS-XXX-B)  
Figure 3  
63  
View for PD05P-XXS-XXT-B (Teflon  
diaphragm) configuration only.  
60 (PD05P-XDS-XXX-B,  
PD05P-XKS-XXX-B,  
PD05P-XPS-XXX-B)  
Fluid side, Teflon (white) - 7  
18  
COLOR CODE  
Diaphragm  
Ball  
Color  
Material  
Color  
Hytrel  
Nitrile  
Polyurethane Clear  
Cream  
Black  
Black (•)  
Red (•)  
Red  
Santoprene  
Teflon PTFE  
Viton  
Tan  
White  
Yellow (•) Yellow (•)  
Tan  
White  
(•) Dot  
8 - Air side, Santoprene (tan)  
PD05P-XXX-XXX-B (en)  
Page 5 of 8  
 
PARTS LIST / PD05P-XXX-XXX-B AIR MOTOR SECTION  
Indicates parts included in 637428 air section service kit.  
AIR MOTOR PARTS LIST  
(size)  
(size)  
Item  
Description  
Qty Part No.  
(1) 96315  
(1) 96091  
(1) 96351  
(1) 96353  
(1) 95919  
(2) 97111  
(2) 96092  
(8) 96093  
(1) 67367  
(1) 67366  
(1) 93107  
(1) 96214-1  
(4) 94871  
(1) 96204  
(1) 96352  
(3) Y325-29  
(1) 94395  
(1) 96383  
Mtl  
[PPG]  
[D]  
Item  
Description  
Qty Part No.  
(1) 93276  
Mtl  
(Ck)  
(Ck)  
[B]  
[B]  
[D]  
[U]  
[U]  
[D]  
[B]  
[B]  
[B]  
[B]  
[C]  
101 Center Body  
140 Valve Insert  
141 Valve Plate  
(right side)  
103R Cover  
103L Cover  
(1) 96173  
(left side)  
(3/16” x 1” o.d.)  
[D]  
144 “U” Cup Packing  
(2) Y187-48  
(1) Y325-24  
(1) 67382  
ꢃꢊ  
(1/16” x 1-1/4” o.d.)  
107 Plug, Small  
111 Major Valve Spool  
118 Actuator Pin  
121 Washer  
[D]  
166 “O” Ring  
(includes 168 and 169)  
[D]  
167 Pilot Piston  
(1/16” x 7/16” o.d.)  
[SS]  
[D]  
168 "O” Ring  
(2) 96459  
(1/8” x 5/8” o.d.)  
169 “U” Cup Packing  
170 Spool Bushing  
(1) 96384  
(#4 - 20 x 1/2”)  
123 Screw  
[SS]  
[PPG]  
[PPG]  
[Sy]  
[B]  
(1) 96090  
(1/16” x 13/16” o.d.)  
129 Muffler Assembly  
171 “O” Ring  
173 “O” Ring  
174 “O” Ring  
(2) Y325-17  
(2) Y325-115  
(2) Y325-105  
(1) 96364  
(optional)  
(3/32” x 7/8” o.d.)  
(3/32” x 11/32” o.d.)  
129 Exhaust Cover  
(optional)  
130 Gasket  
ꢃꢊ  
132 Air Manifold Gasket  
200 Porting Gasket  
(1/4” - 20 x 5-3/4”)  
(optional)  
134 Flange Bolt  
135 Valve Block  
136 Plug, Large  
[SS]  
[PPG]  
[D]  
201 Muffler  
(1) 93110  
(1/16” x 3/8” o.d.) (optional)  
232 “O” Ring  
(4) Y325-10  
(1) 637438  
[B]  
- - -  
(includes items  
Ported Exhaust Kit  
129, 130 and 232) (optional)  
(1/16” x 1-5/8” o.d.)  
137 “O” Ring  
[B]  
(1/8” x 1” o.d.)  
138 “U” Cup Packing  
139 “U” Cup Packing  
[U]  
Lubriplate FML-2 grease  
(1) 94276  
637308  
ꢃꢊ  
(1/8” x 1-7/16” o.d.)  
[U]  
Lubriplate Grease Packets (10)  
Items included in fluid section service kit, see page 4.  
MATERIAL CODE  
Install (5) washers with i.d. chamfer toward diaphragm.  
When replacing Teflon diaphragms, install the 93465 Santo-  
prene diaphragm behind the Teflon diaphragm.  
[B] = Nitrile  
[PPG] = Glass filled Polypropylene  
[SS] = Stainless Steel  
[Sy] = Syn-Seal  
[C] = Carbon Steel  
[Ck] = Ceramic  
[D] = Acetal  
[U] = Polyurethane  
AIR MOTOR SECTION SERVICE  
DIAPHRAGM PUMP SERVICE  
Service is divided into two parts - 1. Pilot Valve, 2. Major Valve.  
Air Motor Section service is continued from Fluid Section repair.  
GENERAL SERVICE NOTES:  
Inspect and replace old parts with new parts as necessary. Look  
for deep scratches on metallic surfaces, and nicks or cuts in “O”  
rings.  
PILOT VALVE DISASSEMBLY  
1. Remove (123) screws, releasing (103) covers, (121) washers,  
(118) actuator pins and (167) pilot piston.  
2. Remove (170) spool bushing and inspect inner bore of bushing  
for damage.  
Tools needed to complete disassembly and repair:  
7/8” socket or wrench, 1/2” socket or wrench, 3/8” socket  
or wrench, 3/8” Allen wrench, T-10 Torx screwdriver, torque  
wrench (measuring inch pounds), “Oring pick.  
PILOT VALVE REASSEMBLY  
FLUID SECTION DISASSEMBLY  
1. Clean and lubricate parts not being replaced from service kit.  
2. Assemble (171) “O” rings to (170) bushing and assemble bush-  
ing into (101) center body.  
3. Lubricate and assemble (167) pilot piston assembly into (170)  
bushing.  
4. Assemble (173 and 174) “O” rings and (121) washers to (103)  
covers, then insert (118) actuator pins through assembly.  
5. Assemble (144) “U” cups (note the lip direction) and (103) cov-  
ers to (101) center body, securing with (123) screws. NOTE:  
tighten (123) screws to 4 - 6 in. lbs (0.45 - 0.68 Nm).  
1. Remove (61) top manifold.  
2. Remove (19) “Orings, (21) seats and (22) balls.  
3. Remove (60) bottom manifold.  
4. Remove (19) “Orings, (21) seats and (22) balls.  
5. Remove (15) fluid caps.  
6. Remove (6) diaphragm nut, (7) or (7 / 8) diaphragms and (5)  
washer.  
7. Remove (1) connecting rod from air motor.  
8. Carefully remove remaining (6) diaphragm nut, (7) or (7 / 8) dia-  
phragms and (5) washer from (1) connecting rod. Do not mar  
surface of connecting rod.  
MAJOR VALVE DISASSEMBLY  
FLUID SECTION REASSEMBLY  
1. Unthread (134) bolts, releasing (129) muffler assembly.  
2. Pull (135) valve block and components from (101) center body.  
3. Remove (132) gasket, (141) valve plate and (140) valve insert  
from (135) valve block.  
4. Remove (134) bolts, releasing (107 and 136) plugs and (111)  
spool.  
Reassemble in reverse order.  
Lubricate (1) connecting rod with Lubriplate or equivalent “O”  
ring lubricant.  
Connecting rod (1) should be installed using 96571 bullet, in-  
cluded in service kit.  
Page 6 of 8  
PD05P-XXX-XXX-B (en)  
 
PARTS LIST / PD05P-XXX-XXX-B AIR MOTOR SECTION  
PILOT VALVE PARTS  
637438 (optional)  
144  
118 169  
168  
171  
232  
130  
129  
201 (optional)  
123  
103L  
173  
174 121 167 170  
140  
132  
107  
137  
166  
129  
144  
103R  
123  
135  
134  
138  
139  
137  
141  
200  
101  
118 121 174  
173  
111  
136  
PILOT VALVE PARTS  
MAJOR VALVE  
ASSEMBLY TORQUE REQUIREMENTS  
NOTE: DO NOT OVERTIGHTEN FASTENERS.  
(123) screw, 4 - 6 in. lbs (0.45 - 0.68 Nm).  
(134) bolt, torque to 15 - 20 in. lbs (1.7 - 2.3 Nm), wait 10 minutes,  
then re-torque to 15 - 20 in. lbs (1.7 - 2.3 Nm).  
Figure 4  
LUBRICATION / SEALANTS  
Apply Lubriplate FML-2 grease to all “O” rings, “U” cups and mat-  
ing parts.  
5. Assemble (107) small plug into (135) valve block.  
MAJOR VALVE REASSEMBLY  
6. Assemble (140) valve insert and (141) valve plate to (135) valve  
block. NOTE: Assemble (140) valve insert with “dished” side  
toward (141) valve plate. Assemble (141) valve plate with iden-  
tification dot toward (132) gasket.  
1. Assemble new (139 and 138) “U” cups on (111) spool - LIPS  
MUST FACE EACH OTHER.  
2. Assemble (137) “Orings to (136) large plug.  
3. Assemble (137 and 166) “Orings to (107) small plug.  
4. Insert (111) spool into (136) large plug, then insert (136) large  
plug into (135) valve block, being sure the (111) spool is rotated  
to accept (140) valve insert.  
7. Assemble (132 and 200) gaskets, (135) valve block and (129)  
muffler assembly to (101) center body, securing with (134)  
bolts. NOTE: Tighten (134) bolts to 15 - 20 in. lbs (1.7 - 2.3 Nm).  
PD05P-XXX-XXX-B (en)  
Page 7 of 8  
 
TROUBLE SHOOTING  
Product discharged from exhaust outlet.  
Low output volume.  
Check for diaphragm rupture.  
Check air supply.  
Check tightness of (6) diaphragm nut.  
Check for plugged outlet hose.  
For the pump to prime itself, it must be mounted in the vertical  
position so that the balls will check by gravity.  
Check for pump cavitation - suction pipe should be sized at  
least as large as the inlet thread diameter of the pump for  
proper flow if high viscosity fluids are being pumped. Suction  
hose must be a non-collapsing type, capable of pulling a high  
volume.  
Air bubbles in product discharge.  
Check connections of suction plumbing.  
Check “Orings between intake manifold and fluid caps.  
Check tightness of (6) diaphragm nut.  
Motor blows air out main exhaust when stalled on either  
stroke.  
Check all joints on the inlet manifolds and suction connections.  
These must be air tight.  
Inspect the pump for solid objects lodged in the diaphragm  
chamber or the seat area.  
Check “Ucups on (111) spool in major valve.  
Check (141) valve plate and (140) insert for wear.  
Check (169) “Ucup on (167) pilot piston.  
DIMENSIONAL DATA  
Dimensions shown are for reference only, they are displayed in inches and millimeters (mm).  
T - Air Inlet  
U - Material Outlet  
U - Material Outlet  
A
P
E
F
Q
S
B
N
G
D
K
H
M
L
R
J
C
U - Material Inlet  
U - Material Inlet  
DIMENSIONS  
A - 10-1/32(254.8 mm)  
B - 10-3/32(256.1 mm)  
C - 6-3/16(157.1 mm)  
D - 2(51.0 mm)  
F
- 6-1/32(153.1 mm)  
L
- 1-15/16(48.9 mm)  
R - 3-3/32(78.5 mm)  
G - 10-29/32(276.8 mm)  
H - 4-29/32(124.2 mm)  
M - 3/8(9.6 mm)  
S
T
- 1-9/16(39.7 mm)  
N - 6-11/32(160.5 mm)  
P - 8-29/32(225.9 mm)  
Q - 5-1/32(127.4 mm)  
- 1/4 - 18 P.T.F. SAE Short  
J
- 5-17/32(140.2 mm)  
U - see below  
E
- 6-3/4(171.0 mm)  
K - 5/16(8.0 mm)  
Pump Model  
“UMaterial Inlet / Outlet  
PD05P-AXS-XXX-B 1/2 - 14 N.P.T.F. - 1  
PD05P-BXS-XXX-B  
Rp 1/2 (1/2 - 14 BSP, parallel)  
Figure 5  
PN 97999-1164  
PD05P-XXX-XXX-B (en)  
Page 8 of 8  
 

Infinity Car Speaker 3012cf User Manual
Insignia Fish Finder 105SX User Manual
Intel Computer Hardware BLKDH57JG User Manual
Invacare Mobility Aid Arrow RWD User Manual
Invacare Personal Lift 5143 User Manual
IOGear Bluetooth Headset GBE201 User Manual
IOGear Network Card GICe702S3R5W6 User Manual
ION Turntable ION TTUSB05 User Manual
Jackson Dishwasher JP 24 User Manual
Kenmore Clothes Dryer 41764182300 User Manual