Graco Personal Lift 204121 User Manual

Instructions–Parts List  
306522F  
Air Operated Pump Elevator  
EN  
To raise or lower a pump; 120 lb (54 kg) exposed drum size.  
For professional use only.  
100 psi (7 bar, .7 MPa) Maximum Working Pressure  
60 lb (27 kg) Maximum Lift Weight  
Model 204121, Series A  
Bare elevator  
Model 204124  
Includes bare elevator, drum cover, and cover bracket  
Important Safety Instructions  
Read all warnings and instructions in this manual.  
Save these instructions.  
06543b  
 
Installation  
Locating the Elevator (Fig. 1)  
1. Provide sufficient clearance in front of the elevator  
to change drums.  
2. The ceiling must be at least 6 ft. (1.8 m) high for  
the elevator to be fully raised.  
114  
108  
3. Be sure the air supply lines to the pump and  
elevator and the fluid outlet line from the pump can  
be brought to the site. Use several feet of hose  
between the pump and its supply lines to allow the  
pump to be raised and lowered.  
207  
202,  
203  
204  
Installing the Elevator (Fig. 1)  
Raised  
71in.  
(1803 mm)  
1. Use 3/8 in. size bolts (A) which are long enough to  
firmly secure the elevator base (110) to the con-  
crete floor. Use shims as necessary to level the  
base. Ensure that the elevator tube is in a true  
vertical position.  
111  
2. Position a 120 lb lubricant drum so that it is touch-  
ing the elevator base (110).  
Lowered  
41.75 in.  
3. Loosen the screws (202) and nuts (203) on the  
bracket (204). Position the drum cover (207)  
squarely on the drum bead. Lightly tighten the  
screws and nuts.  
(1060 mm)  
0.25 in.  
(6 mm)  
Mounting the Pump  
110  
R
R
1. Mount a Fire-Ball or Fast-Flo pump on the  
bracket.  
A
2. Refer to your separate pump instruction manual for  
further information on system accessories and  
installation.  
06543b  
Fig. 1  
306522  
3
 
Operation  
304  
303  
WARNING  
To reduce the risk of serious injury, including pinch-  
ing or amputating your fingers, or splashing fluid in  
the eyes or on the skin, always follow these pre-  
cautions when using the elevator.  
301  
115  
302  
117  
116  
1. Relieve the air and the fluid pressure in the  
pump before raising the pump to prevent  
unexpected cycling of the pump.  
108  
2. Keep your fingers away from the top of the  
drum and the bottom of the drum cover when  
lowering the pump into the drum. Grasp the  
pump bracket or pump motor when guiding the  
pump into the drum.  
06545b  
Fig. 2  
2. Leave the air line connected to the elevator while it  
is in the raised position.  
3. Position a drum against the base of the elevator.  
3. Never use the elevator to lift a pump which  
weighs more than 100 lb (45 kg). The elevator  
may not be able to hold up a heavier pump,  
and the pump could drop unexpectedly, caus-  
ing personal injury as well as property damage.  
4. Disconnect the air line coupler; the pump will  
lower. Check and adjust the elevator speed, if  
necessary. See the section to the left.  
5. As the pump is lowered, place your hands on top  
of the drum cover or on the pump air motor to  
guide the pump into the drum.  
4. Keep the restrictor valve in the restricted  
position to avoid excessive speed when raising  
the elevator.  
Changing Drums  
Adjusting the Elevator Speed  
1. Shut off the air supply to the pump and relieve all  
air and fluid pressure.  
Before regular operation of the elevator, check the  
elevator speed.  
2. Raise the pump, leaving the air line connected,  
and change drums.  
1. Loosen the locknut (301) of the restrictor  
valve (114) located at the top of the elevator. Turn  
the adjusting needle (304) fully clockwise to de-  
crease speed. See Fig. 2.  
Shutdown  
1. Never leave the elevator in the raised position  
when not in use. Shut off the air supply to lower  
the elevator.  
2. Connect the air line to the elevator pin fitting.  
Slowly turn the adjusting needle (304) counter-  
clockwise to raise the pump. When adequate  
speed is obtained, tighten the locknut (301).  
2. For overnight shutdown or longer, and before  
servicing the elevator, pump, or any system com-  
ponents, disconnect the air line coupler from the  
elevator pin fitting. Relieve all air and fluid pressure  
in the pump and system.  
Raising and Lowering the Pump  
1. With the elevator speed adjusted, connect the air  
line coupler to the elevator pin fitting (108). The  
pump will rise. See page 3.  
3. If possible, keep the pump submerged in lubricant  
to avoid contaminating the system. If that is not  
possible, lower the pump into a clean, empty drum.  
4
306522  
 
Maintenance  
Lubrication (Fig. 3)  
114  
115  
Every two or three weeks follow this procedure to keep  
the elevator operating smoothly.  
117  
116  
108  
1. Disconnect the elevator air line, relieve all air and  
fluid pressure in the pump and system.  
112  
2. With the elevator in the down position, unscrew the  
cap (112). Fill the inner cavity of the leather cup  
packing (106) with SAE 20 oil. Replace the cap.  
106  
3. Raise the elevator and lubricate the exposed  
surface of the guide tube (104).  
104  
06544b  
Fig. 3  
306522  
5
 
Parts  
Model 204124  
Elevator Cover and Bracket  
Includes items 1 and 2  
Ref No. 114, 203743  
Restrictor Valve Assembly  
Includes items 301 to 304  
Ref No. 1, 204121  
Elevator  
Includes items 101 to 117  
Ref No. 2, 204123  
Drum Cover and Bracket  
Includes items 201 to 207  
301  
304  
302  
115  
116  
108  
303  
117  
112  
107  
111  
202  
201  
203  
101  
106  
205  
105  
113  
204  
207  
206  
109  
104  
110  
06542b  
6
306522  
 
Parts  
Model 204124  
Ref No. 114, 203743  
Pump Elevator, Cover, and Bracket  
Includes items 1 and 2  
Restrictor Valve Assembly  
Includes items 301 to 304  
Ref.  
No.  
Ref.  
No.  
Part No.  
Description  
Qty.  
Part No.  
Description  
Qty.  
1
204121  
ELEVATOR  
301  
302  
303  
304  
101448  
157628  
160162  
160163  
LOCKNUT, jam 3/8–24  
PACKING, o-ring  
HOUSING, valve  
NEEDLE  
1
1
1
1
See separate parts list  
DRUM COVER & BRACKET  
See separate parts list  
1
1
2
204123  
Ref No. 1, 204121  
Elevator  
Includes items 101 to 104  
Ref No. 2, 204123  
Drum Cover & Bracket  
Includes items 201 to 207  
Ref.  
No.  
Ref.  
No.  
Part No.  
Description  
Qty.  
Part No.  
Description  
Qty.  
101  
104  
105  
106*  
107  
108  
109  
110  
111  
112  
113  
114  
100155  
154625  
154628  
154629  
154632  
169969  
157761  
160850  
160851  
160852  
160856  
203743  
NUT, hex, jam; 5/8–18  
TUBE, inside elevator guide  
WASHER  
PACKING, leather cup  
GASKET  
FITTING, air line  
TUBE, elevator stop  
BASE, 120 lb. elevator  
TUBE, elevator riser  
CAP, elevator riser tube  
BODY, elevator bracket  
RESTRICTOR VALVE ASSEMBLY  
See separate parts list  
ADAPTER; 1/4 npt(f) x 1/8 npt(m)  
BUSHING; 1/4 npt(m) x 1/8 npt(f)  
ADAPTER; 1/8 npt(f) x 1/8 npt(m)  
1
1
1
1
1
1
1
1
1
1
1
201  
202  
160854  
100022  
CLAMP, elevator bracket  
CAPSCREW, hex hd  
1
1/4–20 x 3/4”  
NUT, sq, mach; 1/4–20  
BRACKET, elevator  
SCREW, mach, flat hd; 1/4–20 x 1”  
GASKET, rubber; 40 in. (1016 mm)  
COVER, drum, 10 gal  
4
4
1
2
1
1
203  
204  
205  
206  
207  
100677  
160853  
109469  
070148  
204126  
1
1
1
1
115  
116  
117  
159840  
100030  
16T421  
* Recommended tool box spare part. Keep on hand to reduce  
down time  
306522  
7
 
The Graco Standard Warranty  
Graco warrants all equipment manufactured by Graco and bearing its name to be free from defects in material and workmanship on the  
date of sale by an authorized Graco distributor to the original purchaser for use. With the exception of any special, extended, or limited  
warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment  
determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accor-  
dance with Graco’s written recommendations.  
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by  
faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or sub-  
stitution of non–Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of  
Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture,  
installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.  
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for  
verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The  
equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect  
in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and  
transportation.  
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT  
NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.  
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other  
remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any  
other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the  
date of sale.  
Graco makes no warranty, and disclaims all implied warranties of merchantability and fitness for a particular purpose in connection  
with accessories, equipment, materials or components sold but not manufactured by Graco. These items sold, but not manufactured  
by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide  
purchaser with reasonable assistance in making any claim for breach of these warranties.  
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment  
hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract,  
breach of warranty, the negligence of Graco, or otherwise.  
FOR GRACO CANADA CUSTOMERS  
The parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings  
entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnais-  
sent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires  
exécutés, donnés ou intentés à la suite de ou en rapport, directement ou indirectement, avec les procedures concernées.  
Graco Information  
patents.  
TO PLACE AN ORDER, contact your Graco distributor or call to identify the distributor closest to you:  
Phone: 612–623–6921 or Toll Free: 1–800–328–0211 Fax: 612–378–3505  
All written and visual data contained in this document reflects the latest product information available at the time of publication.  
Graco reserves the right to make changes at any time without notice.  
Original instructions. This manual contains English. MM 306522  
Graco Headquarters: Minneapolis  
International Offices: Belgium, China, Japan, Korea  
GRACO INC. AND SUBSIDIARIES S P.O. BOX 1441 S MINNEAPOLIS, MN 55440–1441 S USA  
Copyright 2002, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.  
Revised August 2013  
8
306522  
 

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