Instruction - Parts
Feed and
Solvent Flush Kits
310863M
EN
For use with proportioner systems. For professional use only.
Important Safety Instructions
Read all warnings and instructions in this manual.
Save these instructions.
See page 2 for model information, including
maximum working pressure.
Agitator kit 248824 and
Feed pump kit 248825 shown
Solvent flush kit
248826 shown
TI5726
TI5675
Manual Conventions
Manual Conventions
WARNING
Hazard Symbol
WARNING: a potentially hazardous situation which, if
not avoided, could result in death or serious injury.
Warnings in the instructions usually include a symbol
indicating the hazard. Read the general Warnings
section for additional safety information.
CAUTION
CAUTION: a potentially hazardous situation which, if
not avoided, may result in property damage or
destruction of equipment.
Note
Additional helpful information.
310863M
3
Warnings
Warnings
The following general warnings are related to the safe setup, use, grounding, maintenance, and repair of this equip-
ment. Additional more specific warnings may be found throughout the text of this manual where applicable.
WARNING
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent
fire and explosion:
•
•
Use equipment only in well ventilated area.
Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop
cloths (potential static arc).
•
•
Keep work area free of debris, including solvent, rags and gasoline.
Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes
are present.
•
•
•
•
Ground equipment and conductive objects in work area. See Grounding instructions.
Use only grounded hoses.
Hold gun firmly to side of grounded pail when triggering into pail.
If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment
until you identify and correct the problem.
•
Keep a fire extinguisher in the work area.
SKIN INJECTION HAZARD
High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just
a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.
•
•
•
•
•
•
Do not spray without tip guard and trigger guard installed.
Engage trigger lock when not spraying.
Do not point gun at anyone or at any part of the body.
Do not put your hand over the spray tip.
Do not stop or deflect leaks with your hand, body, glove, or rag.
Follow the Pressure Relief Procedure when you stop spraying and before cleaning, checking, or
servicing equipment.
•
•
Tighten all fluid connections before operating the equipment.
Check hoses and couplings daily. Replace worn or damaged parts immediately.
EQUIPMENT MISUSE HAZARD -
Misuse can cause death or serious injury.
•
Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. See Technical Data in all equipment manuals.
•
Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all
equipment manuals. Read fluid and solvent manufacturer’s warnings.
Check equipment daily. Repair or replace worn or damaged parts immediately.
Do not alter or modify equipment.
•
•
•
•
•
•
•
For professional use only.
Use equipment only for its intended purpose. Call your Graco distributor for information.
Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
Do not kink or overbend hoses or use hoses to pull equipment.
Comply with all applicable safety regulations.
4
310863M
Warnings
WARNING
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or
swallowed.
•
•
Read MSDS’s to know the specific hazards of the fluids you are using.
Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
PERSONAL PROTECTIVE EQUIPMENT
You must wear appropriate protective equipment when operating, servicing, or when in the operating
area of the equipment to help protect you from serious injury, including eye injury, inhalation of toxic
fumes, burns, and hearing loss. This equipment includes but is not limited to:
•
•
•
•
Protective eyewear
Clothing and respirator as recommended by the fluid and solvent manufacturer
Gloves
Hearing protection
310863M
5
Installation
Installation
™
If this equipment is used in a Hydra-Cat or Xtreme
™
2. Install feed kits
Mix proportioning package, see manual 310794.
1. Install solvent flush kit
a.
See FIG. 2. Install feed pump (101) in
drum and secure with bung adapter
(BA).
a.
bracket (202) and hardware supplied.
Mount bracket on wall, back of propor-
tioner stand, or cart.
b.
c.
Install air control kit (104).
Screw swivel union (103) into pump fluid
outlet. Connect hose (102) to swivel.
Connect other end of hose to propor-
tioner.
For wall mount, ensure that wall is strong enough to
support weight of equipment, fluid, hoses, and
stress caused during operation. Mount at a conve-
nient height for operation and maintenance, and so
suction hose is not stretched tight. Ensure that
equipment is level.
101
b.
Connect suction hose (207) to elbow
(206) at pump inlet. Place suction tube
in container of solvent.
104
103
102
BA
202
206
TI5674
207
FIG. 2: Feed Pump
TI5675
FIG. 1: Solvent Flush Kit
6
310863M
Installation
5. Grounding
3. Install agitator kit
a.
b.
See FIG. 3. Install agitator (1) in drum.
WARNING
Screw air line fitting (2a) into agitator
inlet. Connect air line coupler (2b) into
fitting (2a).
Your system must be grounded. Read warnings, page
•
•
•
•
•
Proportioner pump: follow instructions in propor-
tioner operation manual.
Air and fluid hoses: use only electrically conduc-
tive hoses.
2a
Air compressor: follow manufacturer’s recommen-
dations.
Spray gun: ground through connection to a prop-
erly grounded fluid hose and pump.
2b
Feed pumps and solvent pump: follow instruc-
tions in feed pump manual.
1
•
•
Object being sprayed: follow local code.
Solvent pails used when flushing: follow local
code. Use only conductive metal pails, placed on a
grounded surface. Do not place the pail on a non-
conductive surface, such as paper or cardboard,
which interrupts grounding continuity.
•
To maintain grounding continuity when flushing
or relieving pressure: hold metal part of the spray
gun/dispense valve firmly to the side of a grounded
metal pail, then trigger the gun/valve.
TI5514
FIG. 3: Agitator Kit
6. Flush Before Using
Equipment
4. Connect air lines
The equipment was tested with lightweight oil, which is
left in the fluid passages to protect parts. To avoid con-
taminating your fluid with oil, flush the equipment with a
compatible solvent before using the equipment. See
Flushing the System in the proportioner operation
manual.
a.
b.
Shut off air valves at feed pumps.
Connect air lines to quick disconnect fit-
tings at feed pump and agitator.
310863M
7
Operation/Maintenance
Operation/Maintenance
Troubleshooting/Repair
Refer to separate pump and agitator manuals for opera-
tion and maintenance instructions. See parts lists begin-
ning on page 9 for manual numbers.
Refer to separate pump and agitator manuals for opera-
tion and maintenance instructions. See parts lists begin-
ning on page 9 for manual numbers.
8
310863M
Parts
Parts
Part No. 248824, Agitator Kit with Air
Connection
1//8 npt
2e
Ref.
2d
No. Part No. Description
Qty.
1
2
224854 AGITATOR, helix; see 308175
249002 KIT, air line, agitator
2a 169969 FITTING, air line
2b 208536 COUPLER, air line
2c 203266 HOSE, coupled, air
2d 104984 TEE, pipe, 1/4 npt
2e 156971 NIPPLE, short, 1/4 npt
1
1
1
2c
2b
2a
2 - 11-1/2 npt
TI5515
Part No. 248825, Feed Kit, 5:1 Monark
101
Ref.
No. Part No. Description
Qty.
101 218956 PUMP, Monark 5:1; see 307044
102 217382 HOSE, coupled, 10 ft (3.05 m) x
3/4 id
103 157785 FITTING, swivel, 3/4 npsm (m x f)
104 248829 REGULATOR KIT, air, feed pump
1
1
104
103
1
1
102
air inlet fitting
1/4 npt
TI5674
310863M
9
Parts
Part No. 248826, Solvent Flush Kit
Ref.
Ref.
No. Part No. Description
210 104984 TEE, pipe
211 223541 HOSE, coupled, 50 ft (15.24 m)
213 100004 SCREW, cap, hex head
214 100132 WASHER, flat
215 100052 WASHER, lock
216 101213 NUT, full, hex
217 15E756 CLAMP, unistrut mount, Monark
218 156971 NIPPLE, short
219 100840 ELBOW, street
Qty.
No. Part No. Description
201 223596 PUMP, Monark, 23:1 (chrome); see
307619
202 15E737 SUPPORT, clamp, solvent pump
203 164259 ELBOW, street
204 169969 FITTING, air line
Qty.
1
1
4
4
4
4
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
205 206264 VALVE, needle
206 156589 FITTING, union, adapter, 90°
207 244354 HOSE, suction, (5-gallon pail)
208 187651 STRAINER, 3/4-16 unf
209 157350 ADAPTER, 3/8 npt x 1/4 npt
220 238635 VALVE, ball, cs
221 205447 COUPLING, hose
222 061132 HOSE, nylon, wpr 225, 4 ft (1.22 m)
223 100896 FITTING, bushing, pipe
201
1/4 npsm outlet
203
202
205
204
216
209
210
215
211
214
217
213
219
218
220
221
222
206
223
207
208
TI5676
10
310863M
Parts
Part No. 248885, Solvent Pump, 5 Gallon Pail-Mount
Ref.
Ref.
No. Part No. Description
319 114575 PLUG, button
320 114371 KNOB, screw
321 238909 WIRE, grounding assembly
322 187190 STRAINER
Qty.
No. Part No. Description
301 240435 COVER, pail
302 223596 PUMP, Monark, 23:1 (chrome); see
307619
Qty.
1
3
1
1
1
2
1
1
1
1
303 100644 SCREW, cap, socket head
304 100016 WASHER, lock
305 155699 ELBOW, street
306 114337 FITTING, nipple, cs, straight
307 114478 TUBE, flare, riser tube, sst
308 192889 FITTING, bulkhead
309 114830 WASHER, flat
310 102300 NUT
311 157350 ADAPTER, 3/8 npt x 1/4 npt
312 104984 TEE, pipe
2
2
1
1
1
1
1
1
1
1
1
2
1
327 223756 HOSE, coupled, 15 ft (4.57 m)
328 156971 NIPPLE, short
329 223541 HOSE, coupled, 50 ft (15.24 m)
330 200991 HOSE, coupled, 10 ft (3.05 m) not
shown
331 164259 ELBOW, street
332 206264 VALVE, needle
333 169969 FITTING, air line
340 238635 VALVE, ball, cs
341 205447 COUPLING, hose
1
1
1
1
1
313 100840 ELBOW, street
314 101962 SCREW, set, socket head
315 101108 PAIL, metal, 5 gallon
342 061132 HOSE, nylon, wpr 225, 4 ft (1.22 m)
1
332
333
302
331
303
304
321
1/4 npsm outlet
305
328
319
322
308
328
312
314
301
306
329
320
313
327
311
309
310
340
341
307
342
315
TI5730
310863M
11
Parts
Part No. 248951, Solvent Flush Kit, Merkur
Ref.
Ref.
No. Part No. Description
Qty.
No. Part No. Description
Qty.
411 223541 HOSE, coupled, 50 ft (15.24 m)
412 15E889 NUT, clamp, unistrut mount
413 100004 SCREW, cap, hex head
414 100132 WASHER, flat
415 100133 WASHER, lock
416 100131 NUT, full hex
417 156971 NIPPLE, short
418 100840 ELBOW, street
419 238635 VALVE, ball, cs
1
4
4
4
8
4
1
2
1
1
1
1
1
401 233900 SPRAYER, Merkur; see 309463
402 15E737 SUPPORT, clamp, solvent pump
403 100450 SCREW, cap, hex head
404 100023 WASHER, flat
405 100896 FITTING, bushing, pipe
406 244354 HOSE, suction, (5-gallon pail)
407 156589 FITTING, union, adapter, 90°
408 187651 STRAINER, 3/4-16 unf
409 150287 COUPLING
1
1
4
4
1
1
1
1
1
1
420 205447 COUPLING, hose
421 061132 HOSE, nylon, wpr 225, 4 ft (1.22 m)
422 100176 BUSHING, hex
410 104984 TEE, pipe
423 248829 AIR REGULATOR KIT, feed pump
416
401
412
415
404
1/4 npsm outlet
414
413
418 410 409
415
403
402
411
422
407
417
419
420
421
423
405
406
air inlet fitting
1/4 npt
408
TI5728
12
310863M
Parts
Part No. 258980, Solvent Flush Kit, 45:1 Merkur
Ref.
No.
Ref.
No.
Part No. Description
Qty.
Part No. Description
Qty.
508 100131 NUT, full hex
4
4
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
501 262287 PUMP, solvent; see manual 312794
501a LW050A LOWER, 50cc; see manual 312792
501b M12LN0 MOTOR, 1200cc; see manual 312796
501c 15T795 PLATE, wall mount
501d 111799 SCREW, cap, hex hd
501e 116395 FITTING, swivel, elbow
501f 256421 KIT, suction tube; includes hose and
strainer
1
1
1
1
4
1
1
509 100450 SCREW, cap, hex hd
510 15E889 NUT, clamp, mount, unistrut
512 104984 FITTING, tee, pipe
513 156971 FITTING, nipple, short
514 H42550 HOSE, coupled, 1/4 x 50 ft (15.24 m)
515 214037 VALVE, ball, cs
516 205447 COUPLING, hose
517 061132 HOSE, nylon, wpr 225, 4 ft (1.22 m)
520 155494 FITTING, swivel, 90°
521 113333 VALVE, ball, vented, 0.375
522 101689 GAUGE, pressure, air
523 104266 REGULATOR, air
255871 HOSE, siphon, assembly
1
1
2
1
1
4
4
8
181073 STRAINER, inlet; 1/2-14 npsm
501g 100081 BUSHING, pipe
501h 166469 NIPPLE, pipe, hex
504 15E737 SUPPORT, clamp, solvent pump
505 100132 WASHER, flat
506 100004 SCREW, cap, hex hd
507 100133 WASHER, lock
524 100206 BUSHING, pipe
525 100840 FITTING, elbow, street
526 169970 FITTING, line air
529 100509 PLUG, pipe
525
524
526
522
508
529
523
507
501g, 501h
501b
527
504
510
521
520
514
505
506
513
501d
501c
512
515
507
509
516
517
501e
501a
501f
r_258980_310863_12d
310863M
13
Parts
Part No. 262393, Solvent Flush Kit, 45:1
Merkur
Part No. 24F126, Air Control Module
Ref.
No.
Part No. Description
Qty.
Ref.
701 24F125 PANEL, air controls
702 15T500 GAUGE, pressure, air, 1/8
703 15T536 REGULATOR, air, 3/8 npt
704 16F810 PANEL, nut, steel
705 114362 VALVE, ball, air
706 15T498 FITTING, 90°, swivel, 5/32 x 1/8
npt(f)
708 113498 VALVE, safety, 110 psi
709 15T937 FITTING, elbow, swivel 1/4 npt x
5/32
1
1
1
1
1
1
No.
Part No. Description
Qty.
601 262392 PUMP, solvent, 6 in, 50cc; with suction
1
hose; see manual 312794
601a LW050A LOWER, 50cc; see manual 312792
601b M12FN0 MOTOR, 1200cc; see manual 312796
601c 156589 FITTING, union, adapter, 90°; 3/4 nptf x
1
1
1
3/4 npsw
1
1
601d 100505 BUSHING, pipe, 3/4 npt(m) x 3/8 npt (f)
601e 156849 PIPE, nipple; 3/8-18 npt
601f 245082 KIT, suction, tube; includes hose and
1
1
1
strainer
710 155699 FITTING, elbow, street
711 164672 ADAPTER
713 054753 TUBE, nylon, black; 3/4 ft.
718 108296 SCREW, hex washer, hd
719 109544 FITTING, elbow
2
2
1
4
1
244675 HOSE, siphon, assembly
1
1
1
1
4
1
1
1
1
1
1
1
1
1
1
3
218798 STRAINER, inlet; 1/2-14 npsm
601g 100081 BUSHING, pipe
601h 157350 ADAPTER,
601j 111799 SCREW, cap, hex hd
601k 116395 FITTING, swivel, elbow
602 104984 FITTING, tee, pipe
709
710
603 156971 FITTING, nipple, short
604 H42503 HOSE, coupled, 1/4 ID; 3 ft (1 m)
605 214037 VALVE, ball, cs
air flow
711
706
606 205447 COUPLING, hose
718
607 061132 HOSE, nylon; 4 ft (1.2 m)
608 24F126 MODULE, air controls; see parts list
610 16F537 HOSE, COUPLED, 6 ft (1.8 m)
611 15B772 HOSE, air, 18 in. (457.2mm); not shown
614 194958 STRAP, tie; not shown
719
702
601g
708
705
703
601h
610
601b
601j
711
701
710
604
r_262393_310863_2a-1
704
603
602
601k
605
606
601a
607
601c
601d
601e
601f
r_262393_310863_1a
14
310863M
Graco Standard Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty
published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written
recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or
maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will
be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED
TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to
the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these
warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the
negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite
de ou en rapport, directement ou indirectement, avec les procédures concernées.
Graco Information
TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.
Phone: 612-623-6921 or Toll Free: 1-800-328-0211, Fax: 612-378-3505
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
Original instructions. This manual contains English. MM 310863
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA
Copyright 2004, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
Revised July 2013
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