Illustrated Parts List
Les Parties Illustrées Enumèrent
Las Partes Ilustradas Listan
20000 WATT
RESIDENTIAL GENERATOR
SYSTEM
Model / Modelo / Modèle
040265
Questions? Help is just a moment away!
Preguntas? La ayuda es justa un momento lejos!
Vous avez des questions? Vous n’avez pas besoin d’aller loin pour trouver de l’aide!
Call: Home Generator Helpline
Llamada: Línea Directa de Generador de Hogar
Appelez: Ligne Directe de Génératrice la Maison
(800) 975-8331 M-F 8-5 CT
Manual No. 203002GS Rev. B (03/28/2008)
UNIT PARTS LIST
Item Part #
Description
Item Part #
Description
1
2
3
4
5
6
7
8
9
H203030GS
BASE, Mounting
48 186205GS
49 194699GS
50 809743
SWITCH, Oil Temp
PLATE, Switch Oil Temp
SCREW
187594GS
24910GS
194683GS
194829GS
194830GS
195936GS
202382GS
*
MOUNT, Vibration
HHS, Trilobular 5/16 - 18 x 1/2
SOLENOID, Gas Fuel
FITTING, Coupling
51 NSP
ASSY, Alternator (see page 7)
SCREW
52 692062
REGULATOR
53 193506GS
54 809872
DECAL, Caution Hot Surface
GASKET
BRACKET, Mounting Solenoid
FITTING, 3/4 Flare to 3/8 NPT
HHCS, M6 - 1.0 x 16
HHCS, M6 - 1.0 x 30
WASHER, 1/4 Lock
NUT, M6 - 1.0
55 202885GS
56 202884GS
57 203533GS
58 56893GS
59 203087GS
MUFFLER
BASE, Muffler Box
KIT, Insulation, Muffler Box Base
CRIMPTITE, 10 - 24 x 1/2
ASSY, Bulkhead, Alternator End
w/Seal
10 *
11 *
12 *
13 B4300GS
14 194818GS
15 185939UGS
16 198913GS
17 198593DGS
18 202958GS
19 B4995GS
20 *
HHS, Trilobular, 1/4 - 20 x 1/2
BATTERY
60 203534GS
61 194682GS
62 202883GS
63 192445GS
64 *
70 205397GS
900 §
901 842185
KIT, Insulation, Muffler Box Top
COLLECTOR, Muffler Box
BOX, Muffler Top
WIRE-A, Black
KIT, Battery Hardware
WIRE-A, Red
SCREW. 10 - 32 x 5/8
WASHER, M6 Shakeproof
DECAL, Requirements, Fuel
ENGINE
TUBE, Air Cleaner
HHS, Trilobular, 1/4-20 x 7/8
WASHER, Flat 5/16 - M8
HOSE, Oil Drain
23 1723165SM
24 186649GS
25 *
FUEL HOSE, with Clamp
DECAL, Oil Drain
HHCS, 5/16 - 18 x 2.5 Full Thread
NUT, 5/16 - 18
Parts Not Illustrated
203003GS
203002GS
MS3483
26 *
27 *
MANUAL, Install
MANUAL, Operator’s
MANUAL, Engine
KIT, Manual/Accessory, HGS
PAINT, Touchup, HGS, Tan
CAP, Funnel Oil Bottle
HOSE, Flex
KIT, Led Remote
KIT, Decals, Service
WASHER, Lock 5/16 - M8
WIRE
28 186790CGS
29 *
HHCS, 5/16 - 18 x 2"
HHCS, M12 - 1.75 x 35
WASHER, M12
203074GS
B5478GS
B3518GS
202295GS
198866GS
204017GS
30 *
31 *
32 B194685GS
33 202922GS
34 *
SUPPORT, Engine/Alternator, Black
SCREEN
WASHER, Shakeproof Ext. M6-1/4
WIRE, Ground
35 185939WGS
36 *
WASHER, 3/8 Lock
WASHER, Flat, 3/8 - M10
HHCS, 3/8 - 16 x 1
BRACKET, Mounting Alternator,
Black
Optional Accessories
199473GS
37 *
PAINT, Touchup, Spray, Tan, 12oz
KIT, Cold Weather (Includes Battery
and Oil Warmers)
38 *
6030
39 B198896GS
40 202761GS
41 *
42 *
DUCT, Air
SCREW, M5.8 x 10, Taptite
WASHER, Lock 3/8
SHCS, 3/8 - 16 x 1-1/4
HHCS, 5/16 - 18 x 3/4
HHS, Trilobular, 1/4 - 20 x 1/2
PPHMS, 4-40 x 0.19
WASHER, Lock #4
* - Items without part numbers are common fasteners and
are available at your local hardware store.
§ - Contact Engine Manufacturer
43 *
44 *
45 B4300GS
46 *
47 *
3
ENCLOSURE EXPLODED VIEW
4
ENCLOSURE PARTS LIST
Item Part #
Description
Item Part #
Description
1
2
3
197275GS
PAD, Mounting w/ Holes
BASE, Mounting
16 202956GS
17 192778GS
18 195733GS
19 192940GS
20 202957GS
21 202916GS
SEAL, Foam, Engine Air
HHS, Trilobular, #8-32 x 1/2
MOUNT, Tie Wrap
H203030GS
203086GS
ASSY, Bulkhead, Engine End
. . . . . . . Bulkhead, Engine End
. . . . . . . Decal, Fuel Inlet
. . . . . . . Seal, Foam
RETAINER, Hose
SEAL, Foam, Alt Inlet
ASSY, Roof/Siderails
. . . . . . . Seal, Foam Engine Air
. . . . . . . Bushing, 1-1/2
. . . . . . . Weldment Roof/Siderails
. . . . . . . Insulation
. . . . . . . Bushing, 1-3/8
22 203087GS
ASSY, Bulkhead, Alternator End
. . . . . . . Decal, Caution Hot Muffler
. . . . . . . Seal, Foam
. . . . . . . Plug, Dome 1-1/2
. . . . . . . Pin, Hinges with Hardware
4
5
202914GS
ASSY, Door, Engine End
. . . . . . . Seal, Foam Alt Inlet
. . . . . . . Pin, Hinges with Hardware
. . . . . . . Bracket, Muffler
. . . . . . . Weldment, Door Engine End
. . . . . . . Insulation
. . . . . . . Barrel, Hinges with Hardware
23 200409GS
24 203303GS
DECAL, Caution Hot Muffler
INSULATION, Engine Door,
Bottom
ASSY, Vent, Exhaust
PLUG, Dome
ASSY., Vent, Alternator
SEAL, Foam
COVER, Air Intake Engine
INSULATION, Engine Door, Top
SEAL, Foam
INSULATION, Front/Rear Door
INSULATION, Roof
KIT, Door, Hinge
SET, Latch Key
KIT, Door Latch
198910GS
ASSY, Duct, Engine Air
. . . . . . . Decals
. . . . . . . Lug, Ground Connect w/Hardware
. . . . . . . Bracket, Mounting Breaker
w/Hardware
25 198926GS
26 198460GS
27 198927GS
28 198888GS
29 194694GS
30 203302GS
31 197312GS
32 196397GS
33 195597GS
34 198890GS
35 194828GS
36 198889GS
6
202919GS
ASSY, Support, Rail
. . . . . . . Support Rail Eng. End
. . . . . . . Seal, Foam
. . . . . . . Decal, Rainproof
7
8
9
B4300GS
203015GS
197493GS
HHS, Trilobular, 1/4-20 x 1/2
BUSHING, Snap, 2"
BUSHING, Snap, 1-1/2"
REGULATOR, VLTG
HHCS, 3/8 - 16 x 1
WASHER, Flat, 3/8 - M10
WASHER, Lock 3/8
NUT, 3/8 - 16
10 198338GS
11 *
12 *
* - Items without part numbers are common fasteners and
are available at your local hardware store.
13 *
14 *
15 202915GS
ASSY, Door
. . . . . . . Weldment Door
. . . . . . . Insulation
. . . . . . . Barrel Hinges with Hardware
. . . . . . . Decals
5
CONTROL PANEL EXPLODED VIEW & PARTS LIST
Item Part #
Description
Item Part #
17 205394GS
18 205395GS
19 *
Description
DECAL, Caution, Electric Shock
DECAL, Warning Shock
NUT, 1/4 - 20
1
198911GS
ASSY, Cover, Circuit Breaker
w/Decals
2
3
4
5
6
7
8
9
*
SCREW, 10 x 0.62, Plastite
BREAKER, Circuit 100A, 2P
BRACKET, Mounting Breaker
LUG, Ground Connect
BOLT, 1/4-10 x 1, Plastite
FUSE, Auto Type 15 Amp
ASSY, Control Panel
SCREW, PT, M4 - 1.79 x 16.0
ASSY, Duct, Engine Air w/Decals
DECAL, Terminal Block
DECAL, Ground, Neutral
DECAL, Warning, Outdoor Install
DECAL, Caution, Standby
DECAL, Warning, Auto Start
21 *
WASHER, Shakeproof, Ext M6 1/4
HHCS, 1/4 - 20 x 3/4
202593GS
192770GS
199011GS
191991GS
198573GS
202118GS
197492GS
22 *
Parts Not Illustrated
202882GS
HARNESS, Wire, CTL Board to
Engine/Alternator
198517GS
203020GS
198515GS
198516GS
HARNESS, Wire, E1 & E2 Sensing
HARNESS, AVR
10 198910GS
12 198549GS
13 198550GS
14 205393GS
15 193297GS
16 205392GS
CONNECTOR, Terminal, 2 Pin
CONNECTOR, Terminal, 10 Pin
* - Items without part numbers are common fasteners and
are available at your local hardware store.
6
ALTERNATOR EXPLODED VIEW & PARTS LIST
Item Part #
Description
1
2
3
4
5
6
7
8
9
195235GS
ADAPTER, Mounting, Alternator
ASSY, Rotor
199252GS
199254GS
195234GS
197177GS
66386GS
STATOR
RBC
HEX HEAD, SEM Screw
ASSY, Holder, Brush
TAPTITE, M5 - 0.8 x 16
WASHER, 3/8" SAE
BOLT, 3/8 - 24 x 15.20"
66849GS
203200GS
200442GS
7
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