Blodgett Hot Beverage Maker KLT 20G User Manual

PARTS LIST  
GAS TILTING KETTLES  
MODELS: KLT-20G  
KLT-40G  
KLT-60G  
April 6, 2007  
BLODGETT OVEN CO 44 lakeside Ave Burlington, VT 05446  
Tel. 800-331-5842 Fax 802-860-3732 www.blodgett.com  
 
FIGURE 1  
ITEM  
Part Number  
40955  
DESCRIPTION  
QUANTITY  
1
Pilot Light - Green 24V  
Instruction Label  
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
1
1
2
2
1
1
1
1
2
3
4
42175  
40795  
Low Water Control Mounting Bracket  
Probe, 9 ¼” (20 Gallon)  
Probe, 9 ¾” (30, 40, 60 Gallon)  
Low Water Cut Off Control  
Thermostat  
**  
40466  
40467  
5
6
7
8
9
40542  
40046  
42548  
Poly Panel  
41889  
Power Switch  
42415  
Pilot Light - Red  
10 42430  
11 41006  
12 42179  
13 40907  
14 42177  
42178  
Pilot Light - Amber  
Dial  
Pressure Gauge Bracket  
Pressure Gauge  
**  
Mounting Bracket (30, 40 Gallon only)  
Mounting Bracket (20, 60 Gallon only)  
Sight Glass Assembly  
Rods  
15 41077  
41741  
41743  
Washer - Rubber  
Washer - Brass  
41744  
16 42443  
17 40613  
18 41474  
19 40708  
20 40707  
21 40938  
22 40743  
23 40548  
Pressure Switch  
Relief Valve  
Flanged Foot  
Terminal Block Section  
End Section  
Interlock Switch  
Ground Lug  
Vent  
 
FIGURE 1  
ITEM  
Part Number  
DESCRIPTION  
QUANTITY  
* ** 24 40251  
40252  
Combustion Chamber (20 Gallon)  
Combustion Chamber (30, 40 Gallon)  
Combustion Chamber (60 Gallon)  
Recessed Control Panel  
1
1
1
1
1
1
1
1
1
40253  
25 40033  
* ** 26 40376  
40377  
Bottom Cover (20 Gallon)  
Bottom Cover (30, 40 Gallon)  
Bottom Cover (60 Gallon)  
40378  
**  
27 40326  
40329  
Control Panel (20, 30, 40 Gallon)  
Control Panel (60 Gallon)  
* NOT SHOWN.  
** SELECT AS REQUIRED.  
 
KLT-20, TILTING MECHANISM  
 
KLT - 20, TILTING MECHANISM  
FIGURE 2  
QUANTITY  
ITEM Part Number  
DESCRIPTION  
Handwheel  
Set Screw  
Tilt Shaft  
1
2
3
4
5
41554  
40101  
41235  
40367  
41095  
1
1
1
2
1
Bushing  
Segment Gear and Worm Gear Kit  
(Includes items 6 - 12)  
6
7
8
9
40266  
41564  
40126  
40082  
Tension Pin  
1
1
1
2
1
1
1
1
1
1
1
2
2
1
1
1
Key  
Retaining Ring  
Set Screw  
10 40249  
11 40132  
12 40113  
13 41091  
14 41092  
15 42706  
16 42342  
17 41090  
18 40258  
19 40241  
20 40621  
21 40496  
Bolt  
Washer  
Nut  
Washer 3/4 ID x 1 - 1/4 OD  
Cotter Pin S.S. 3/16 x 1  
Cord Set, 120V  
*
*
Decal - Tilt  
Thrust Bearing  
Jam Nut  
*
*
*
Console Cover  
Console Cover Assembly (Faucet Mount), Optional  
Spacer (Faucet Mount)  
* NOT SHOWN.  
 
KLT 20, 40, 60, TILT CONSOLE AND PARTS  
 
FIGURE 3  
ITEM  
Part Number  
43396  
DESCRIPTION  
QUANTITY  
**  
1
Console Cover  
1
1
*
40621  
Console Cover Assembly (Faucet Mount),  
OPTIONAL.  
*
40496  
40101  
41554  
41084  
42862  
42342  
40169  
41564  
40126  
Spacer (Faucet Mount), OPTIONAL.  
Set Screw  
1
2
3
4
5
6
7
8
9
1
Handwheel  
1
Front Bearing  
1
Tilt Shaft  
1
Tilt Label  
1
Trunnion Housing Assembly  
Key  
1
1
Retaining Ring  
1
10 40075  
11 43004  
12 43397  
13 43398  
14 41088  
15 41232  
16 43399  
17 43400  
18 41083  
19 41474  
20 43401  
21 40076  
22 40708  
23 40707  
24 42013  
25 43003  
Arm  
1
Flat Washer 3/8  
Hex Socket Cap Screw, 3/8 - 16 x 2 - 1/8  
Hex Socket Cap Screw, 3/8 - 16 x 1 - 1/4  
Chain Link  
As Required  
1
8
1
Screw Jack  
1
Base Assembly  
1
Base Bracket Assembly  
Bearing  
1
2
Adjustable Foot  
2
Side Panel  
1
Truss HD Slot Screw, 10 - 32 x ½  
Terminal Block Section  
End Section  
10  
2
1
Earth ID Tag  
1
Flat Washer #10  
2
 
FIGURE 3  
ITEM  
Part Number  
DESCRIPTION  
QUANTITY  
26 43402  
Truss HD Phillips Drive, 10 - 32 x 1-1/4  
RD HD Slot Drive Screws 8 - 32 x 1/4  
External Tooth Washer # 8  
Pin  
2
27 43403  
28 43404  
29 43405  
30 43406  
31 43407  
32 40108  
33 40887  
34 43408  
35 40099  
36 41233  
37 42797  
38 43409  
39 43410  
40 43411  
41 41086  
42 43412  
43 41085  
44 41087  
45 40730  
45 40727  
3
3
1
Hex Socket Set Screw 1/4 - 20 x ½  
Lock Washer 3/8  
1
As Required  
Hex Nut 3/8 - 16  
7
1
2
2
1
2
1
1
2
1
1
1
1
1
1
Grease Nipple, 1/8 NPT  
Flat Washer 5/16  
Hex Nut 5/16 - 18  
Flexible Shaft Assembly  
Nylon Shaft Guide  
Set Screw 1/4 - 28 x 3/8  
External Retaining Ring  
Key  
Sprocket  
Output Shaft  
Sprocket  
Chain  
*
Single Faucet 12", OPTIONAL  
Double Faucet 12", OPTIONAL  
*
* NOT SHOWN.  
** SELECT AS REQUIRED.  
 
FIGURE 4  
 
FIGURE 4  
ITEM  
Part Number  
DESCRIPTION  
20  
30  
40  
60  
**  
1
42589  
42592  
42588  
42591  
42593  
42590  
40503  
42450  
41861  
40505  
42445  
42595  
42981  
42983  
Complete Burner Assembly, Natural Gas  
Complete Burner Assembly, LP Gas  
Complete Burner Assembly, Natural Gas  
Complete Burner Assembly, LP Gas  
Complete Burner Assembly, Natural Gas  
Complete Burner Assembly, LP Gas  
DSI Module  
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
3
4
5
6
7
8
9
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Ignition Wire 18"  
Fuse, 250V, 3 Amp.  
Transformer, 120/24V, 50/60, 30 VA  
Motor/Blower, 115V/50/60 HZ  
Control/Ignition Module, Wire Harness  
Air Shutter Assembly  
Venturi Assembly  
10 42449  
11 42984  
12 42986  
13 42987  
14 42988  
15 42989  
16 42990  
17 42980  
18 41107  
19 42975  
42978  
Electrode Assembly  
Electrode Mounting Bracket  
Adaptor Bushing 7/8"  
Control Box with Strap  
Control Box Lid  
Tube/Housing 6"  
Flange Gasket 6-1/2" Square  
Adj. Flange Assembly, 6-1/2" Square  
Gas Valve (Natural/L.P.)  
Orifice #19, Natural Gas  
Orifice #30, L.P. Gas  
**  
**  
42974  
Orifice #13, Natural Gas  
Orifice #27, L.P. Gas  
1
1
42977  
42979  
Orifice #7, Natural Gas  
1
1
1
1
1
19 42976  
20 42982  
21 41804  
22 40938  
Orifice #23, L.P. Gas  
Orifice Holder  
1
1
1
1
1
1
Gas Flex Tube  
Interlock Switch  
 
FIGURE 4  
ITEM  
Part Number  
DESCRIPTION  
20  
30  
40  
60  
23 40169  
Trunnion Housing Assembly  
Console Cover  
1
1
1
1
1
1
2
1
1
1
1
1
1
2
1
1
1
1
1
1
2
* ** 24 40242  
40243  
Console Cover - Hinge Mount  
Console Nozzle Assembly  
Nozzle Cover  
25 40167  
26 40168  
27 42547  
28 42594  
Gas Supply Pipe Assembly  
Hex Bushing, 1/2 x 3/4  
* NOT SHOWN.  
** SELECT AS REQUIRED.  
 
FIGURE 5  
SPRING ASSIST HINGE ASSEMBLY  
 
FIGURE 5  
SPRING ASSIST HINGE ASSEMBLY  
ITEM  
Part Number  
42112  
41543  
41546  
43106  
41100  
41526  
41538  
41539  
41531  
43107  
41520  
40098  
40259  
42713  
42714  
40017  
41514  
41515  
DESCRIPTION  
QUANTITY  
HINGE ASSEMBLY  
Lock Pin  
1
2
3
4
5
6
1
1
1
1
1
1
1
1
1
1
4
1
1
1
1
1
1
End Lock Plate  
Stationary Disc  
Core  
Spring  
**  
Handle Assembly (20 Gallon)  
Handle Assembly (30, 40 Gallon)  
Handle Assembly (60 Gallon)  
Rotary Disc  
7
8
End Stop Plate  
9
Cap Screws  
10  
11  
Knob  
**  
**  
Hinge Support Riser (20, 30, 40 Gal.)  
Hinge Support Riser (60 Gal.)  
Cover, 20 Gallon Kettle  
Cover, 30-40 Gallon Kettle  
Cover, 60 Gallon Kettle  
12  
** SELECT AS REQUIRED.  
 
FIGURE 7  
DRAW-OFF VALVE  
 
FIGURE 7  
ITEM  
Part Number  
40553  
DESCRIPTION  
QUANTITY  
1 -1/2" DRAW-OFF VALVE ASSEMBLY  
Acorn Nut 10-24 UNC  
Handle, Stainless Steel  
Bonnet  
1
2
3
4
5
6
7
41809  
1
1
1
1
1
1
1
40662  
40560  
40559  
Gland Nut  
40562  
“O” Ring  
40561  
Stem Assembly  
Valve Body  
43246  
ITEM  
Part Number  
40554  
DESCRIPTION  
2" DRAW OFF-VALVE ASSEMBLY  
Acorn Nut 10-24 UNC  
Handle, Stainless Steel  
Bonnet  
QUANTITY  
1
2
3
4
5
6
7
41809  
1
1
1
1
1
1
1
40662  
40564  
40563  
Gland Nut  
40566  
“O” Ring  
40565  
Stem Assembly  
Valve Body  
42481  
ITEM  
Part Number  
40556  
DESCRIPTION  
QUANTITY  
3" DRAW-OFF VALVE ASSEMBLY  
Acorn Nut, 7/16 - 14 UNC  
Handle, Stainless Steel  
1
2
40567  
1
1
40568  
 
3
4
5
6
7
40570  
40569  
40572  
40571  
43248  
Bonnet  
1
1
1
1
1
Gland Nut  
“O” Ring  
Stem Assembly  
Valve Body  
 

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