Black Decker Battery Charger BDV090 User Manual

BDV090  
 
(Original instructions)  
ENGLISH  
u When the appliance is stored or transported in a vehicle  
it should be placed in the boot or restrained to prevent  
movement following sudden changes in speed or direc-  
tion.  
Intended use  
Your Black & Decker battery charger is designed to charge  
lead acid batteries. This product is intended for household,  
consumer use only.  
u The appliance should be protected from direct sunlight,  
heat and moisture.  
Safety instructions  
Inspection and repairs  
General power tool safety warnings  
u Before use, check the appliance for damaged or defective  
parts. Check for breakage of parts, damage to switches  
and any other conditions that may affect its operation.  
u Do not use the appliance if any part is damaged or defec-  
tive.  
u Have any damaged or defective parts repaired or replaced  
by an authorised repair agent.  
u Never attempt to remove or replace any parts other than  
those specified in this manual.  
Warning! When using mains-powered appli-  
ances, basic safety precautions, including the  
following, should always be followed to reduce  
the risk of fire, electric shock, personal injury and  
@
material damage.  
u Read all of this manual carefully before using the appli-  
ance.  
u The intended use is described in this manual. The use of  
any accessory or attachment or the performance of any  
operation with this appliance other than those recom-  
mended in this instruction manual may present a risk of  
personal injury.  
Power cord safety  
Warning! Never alter the ac cord or plug. If it  
will not fit, have a proper outlet installed by a  
qualified electrician. Improper connection may  
result in an electric shock.  
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u Retain this manual for future reference.  
Using your appliance  
Always take care when using the appliance.  
u Do not immerse the appliance in water.  
u Use in a dry location only. Do not allow the appliance to  
become wet.  
u Do not open body casing. There are no user-serviceable  
parts inside.  
Specific safety instructions for battery chargers  
The following symbols are marked on the appliance:  
Warning! To reduce the risk of injury, the user  
must read the instruction manual.  
u The appliance is not to be used as a toy.  
u Do not operate the appliance in explosive atmospheres,  
such as in the presence of flammable liquids, gases or  
dust.  
u To reduce the risk of damage to plugs and cords never  
pull the cable to remove the plug from a socket.  
Warning! This appliance is double insulated;  
therefore no earth wire is required. Always check  
that the power supply corresponds to the voltage  
on the rating plate.  
#
Safety of others  
Do not use the tool in wet conditions or expose  
u This appliance is not intended for use by persons (includ-  
ing children) with reduced physical, sensory or mental  
capabilities, or lack of experience and knowledge, unless  
they have been given supervision or instruction concern-  
ing use of the appliance by a person responsible for their  
safety.  
it to rain.  
R
Do not incinerate the batteries.  
Warning! Explosive gasses. Prevent flames  
and sparks. Provide adequate ventilation during  
charging.  
u Children should be supervised to ensure that they do not  
play with the appliance.  
After use  
Read these instructions before use:  
u When not in use, the appliance should be stored in a dry,  
well ventilated place out of the reach of children.  
u Children should not have access to stored appliances.  
u If the supply cord is damaged, it must be replaced by the  
manufacturer or an authorised Black & Decker Service  
Centre in order to avoid a hazard.  
3
 
(Original instructions)  
ENGLISH  
u Never attempt to charge non-rechargeable batteries.  
u Have defective cords replaced immediately.  
u Do not expose the battery charger to water.  
u Do not open the battery charger.  
u Use of an attachment not recommended or sold by Black  
& Decker may result in a risk of fire, electric shock, or  
injury to persons.  
u An extension cord should not be used unless absolutely  
necessary. Use of an improper extension cord could result  
in a risk of fire and electric shock, and will void the war-  
ranty.  
u Do not probe the battery charger.  
u Never allow the red and black clamps to touch each other  
or another common metal conductor. This could cause  
damage to the appliance and/or create a spark/explosion  
hazard.  
Personal safety  
u Wear complete eye protection and suitable clothing to give  
Additional safety instructions for batteries  
protection from contact with battery fluid.  
u Avoid touching the eyes while working with a battery. Acid,  
acid particles or corrosion may get into the eyes.  
u Remove personal metal items such as rings, bracelets,  
necklaces and watches when working with a lead-acid  
battery. A lead-acid battery can produce a short circuit  
current high enough to cause a severe burn.  
u Be extra cautious to reduce the risk of dropping a metal  
object onto the battery. This might cause sparks or short  
circuit the battery or other electrical part, which can cause  
an explosion.  
Warning! Never attempt to charge a frozen  
battery.  
@
u Under extreme conditions, battery leakage may occur.  
When you notice liquid on the batteries, carefully wipe the  
liquid off using a cloth. Avoid skin contact.  
u In case of skin or eye contact, follow the instructions  
below.  
Warning! Battery fluid is a diluted sulphuric acid  
and may cause personal injury or damage to  
property. In case of skin contact, immediately  
rinse with water. If redness, pain or irritation  
occurs seek medical attention. In case of eye  
contact, rinse immediately with clean water and  
seek immediate medical attention.  
@
Preparation before charging  
u The appliance must only be connected to a 12V (6cell)  
or 6V (3 cell) lead-acid battery. Before charging, confirm  
that the voltage of the battery is 12V or 6V by referring to  
the label on the battery or from the information available  
relating to its application e.g. car user manual.  
u The appliance is capable of maintaining a bettery with a  
capacity upto 100 Ah.  
u When disposing of batteries, follow the instructions given  
in the section "Protecting the environment".  
u Do not use the appliance for charging dry-cell batteries  
that are commonly used with home appliances. These bat-  
teries may burst and cause injury to persons and damage  
to property.  
u Add distilled water in each cell until the battery acid  
reaches the level specified by the battery manufacturer.  
This helps to purge excess gas from the cells. Do not  
overfill. For a battery without cell caps (maintenance free),  
carefully follow the manufacturer's charging instructions.  
u Study all the battery manufacturer's specific precautions,  
such as removing or not removing cell caps while charg-  
ing, and the recommended charging rates.  
Warning! Explosive gas may be vented from  
lead acid batteries when charging. Make sure  
that the area is well ventilated and remove any  
sources of ignition when conducting charging  
procedures.  
@
u Make sure that the initial charging rate does not exceed  
the battery manufacturer's requirement.  
u Position the battery charger as far away from the battery  
as the leads will allow. The battery charger contains  
switches that may create a spark.  
u Do not place the battery charger above or stand the bat-  
tery charger on top of the battery.  
u Explosive gases may collect near the ground. Locate the  
battery charger as high as possible above ground level.  
u Do not use power tools in the charging area.  
u Do not smoke or have a naked flame in the charging area.  
u Follow the instructions for connecting and disconnecting  
the battery charger leads or battery terminals.  
Warning! Risk of explosive gas mixtures.  
Working in the vicinity of a lead-acid battery is  
dangerous. Batteries generate explosive gases  
during normal battery operation. For this reason,  
it is of utmost importance that each time, before  
using your battery charger, you read this manual  
and follow the instructions exactly.  
@
4
 
(Original instructions)  
ENGLISH  
Vehicles may have electrical and electronic systems (e.g.  
engine management systems, mobile phones) that may be  
damaged if subjected to high starting voltages and voltage  
peaks. Before connecting the appliance to the vehicle, read  
the vehicle's owner's manual to confirm that external charging  
is allowed.  
Connecting the battery charger  
When all the preparations for charging and personal safety  
have been completed, proceed as follows:  
u For most automotive and similar applications the battery  
charger may be connected to the battery while it is con-  
nected to the dc circuit. If this is acceptable follow the  
instructions given in "Charging a battery installed in the  
circuit".  
u Follow these instructions and those published by the bat-  
tery manufacturer and vehicle manufacturer.  
u Only connect and disconnect the dc output clamps after  
removing the supply cord from the electric outlet. Never  
allow clamps to touch each other.  
u If the battery must be disconnected from the circuit before  
charging, follow the instructions given in "Charging a bat-  
tery disconnected from the circuit".  
u Check the polarity of the vehicle battery terminals before  
connecting the appliance. Always disconnect the negative  
(black) cable first: followed by the positive (red) cable.  
When charging a battery installed in the circuit follow the  
manufacturers instructions for accessing the battery and the  
following:  
u Do not charge the battery while the engine is operating.  
u Be aware that engine components e.g. the coolant fan  
may start automatically. Keep hands and body away from  
engine components and position the battery charger and  
cables to prevent contact.  
Warning! A marine (boat) battery must be removed and  
charged on shore. To charge it on-board requires equipment  
specially designed for marine use.  
Charging a battery installed in the circuit.  
Incorrect connection, battery short circuit, location of battery  
and location of the battery charger may create a hazard.  
Make sure that adequate preparation has been made before  
proceeding.  
Warning! If the battery posts cannot be accessed or the bat-  
tery charger clamps will contact the bodywork or components  
adjacent to the battery, the battery must be removed before  
charging. Follow the manufacturer's instructions to remove  
the battery.  
u Make sure that the battery charger and the cables are  
located to prevent damage from closure of doors and  
engine compartment covers.  
u Make sure that the connections can be made without  
touching the metal body or components adjacent to the  
battery.  
Check the polarity of the battery posts. A positive (POS, P, +)  
battery post usually has a larger diameter than the negative  
(NEG, N, -) battery post.  
u When using this appliance in proximity to the vehicle's  
battery and engine, stand the appliance on a flat, stable  
surface and be sure to keep all clamps, cords, clothing  
and body parts away from moving parts of the vehicle.  
u If it is necessary to remove the battery from the vehicle to  
charge or to clean the terminals, make sure that all acces-  
sories in the vehicle are switched off, so as not to cause a  
spark.  
Follow the manufacturers' instructions to remove any insulat-  
ing covers from the battery posts.  
Connect the positive (red) clamp from the battery charger to  
the positive (POS, P, +) post of the battery.  
Connect the negative (black) clamp from the battery charger  
to the negative (NEG, N, -) post of the battery.  
When disconnecting the battery charger from the battery,  
always:  
u To reduce the risk of electric shock, disconnect the  
appliance from any power source before attempting  
maintenance or cleaning. Turning off controls without  
disconnecting the appliance will not reduce this risk.  
u Switch off and unplug the battery charger.  
u Remove the negative (black) clamp first.  
u Remove the positive (red) clamp last.  
u Refit any insulating covers to the battery posts.  
Features  
Charging a battery disconnected from the  
circuit.  
Warning! Incorrect connection, battery short circuit, location  
of battery and location of the battery charger may create a  
hazard. Make sure that adequate preparation has been made  
before proceeding.  
If the battery is not already removed from the circuit, follow  
the manufacturers' instructions to remove the battery before  
charging.  
This tool includes some or all of the following features.  
1. Charge voltage selector switch  
2. Charging indicators  
3. Battery clamps  
4. Ring terminals  
5. DC accessory plug  
6. In-line connector  
5
 
(Original instructions)  
ENGLISH  
Check the polarity of the battery posts. A positive (POS,P, +)  
battery post usually has a larger diameter than the negative  
(NEG, N, -) battery post.  
Connect the positive (red) clamp from the battery charger to  
the positive (POS, P, +) post of the battery.  
Connect the negative (black) clamp from the battery charger  
to the negative (NEG, N, -) post of the battery.  
When disconnecting the battery charger from the battery,  
always:  
u Install the red ring terminal (4) to the bolt of the positive  
battery terminal connector and replace the nut.  
u Install the black ring terminal (4) to the bolt of the negative  
terminal connector and replace the nut.  
u Insert the ac plug of the battery charger into an ac mains  
socket.  
Connecting the appliance with the dc accessory  
plug (fig. A)  
u Switch off and unplug the battery charger.  
u Remove the negative (black) clamp first.  
u Remove the positive (red) clamp last.  
Warning! Always disconnect the ac plug from the ac mains  
socket before connecting or disconnecting the appliance to or  
from the battery.  
u Refit any insulating covers to the battery posts.  
Warning! Never connect any of the accessory leads together  
as this will cause a hazard. The accessory leads should only  
ever be connected to the in-line connector (6).  
u Connect the dc accessory plug (5) to the battery charger  
with the in-line connector (6).  
u Insert the dc accessory plug (5) into the vehicle's dc ac-  
cessory outlet.  
u Insert the ac plug of the battery charger into an ac mains  
socket.  
Use  
Connecting the appliance with the battery clamps  
(fig. A)  
Warning! Always disconnect the ac plug from the ac mains  
socket before connecting or disconnecting the appliance to or  
from the battery.  
Warning! Never connect any of the accessory leads together  
as this will cause a hazard. The accessory leads should only  
ever be connected to the in-line connector (6).  
u Connect the battery clamps (3) to the battery charger with  
the in-line connector (6).  
Charging Indicators  
u Red LED (2) - bad connection, the battery is not able to  
accept charge or a reverse polarity connection has been  
detected.  
u The appliance's output leads have colour-coded battery  
clamps (3) (red-positive and black-negative). These  
connect directly to the corresponding connectors on the  
battery terminals.  
u Follow the steps outlined in "Safety instructions" at the  
front of this manual.  
u Flashing green LED (2) - good connection and the battery  
is charging.  
u Solid green LED (2) - the battery is fully charged.  
When the appliance is properly connected, the yellow LED will  
illuminate, indicating that the smart circuit is functioning to as-  
sess the status of the battery. This procedure may take up to 2  
minutes if the battery voltage is lower than 12.8 Volts.  
The appliance is fully automatic; it will power on when needed  
and power off when the battery is fully-charged.  
The appliance has built-in circuit protection which guards  
against overcharging or short circuits.  
u Insert the ac plug of the battery charger into an ac mains  
socket.  
Connecting the appliance with the ring terminals  
(fig. A & B)  
Warning! Always disconnect the ac plug from the ac mains  
socket before connecting or disconnecting the appliance to or  
from the battery.  
Charging the battery (fig. C)  
u Slide the charge voltage selector switch (1) to the 6V or  
Warning! Never connect any of the accessory leads together  
as this will cause a hazard. The accessory leads should only  
ever be connected to the in-line connector (6).  
u Connect the ring terminals (4) to the battery charger with  
the in-line connector (6).  
12V position as required.  
u Leave the appliance on.  
u Monitor the battery from time to time.  
Note: A clicking sound may occur during the charging proc-  
ess, this is normal.  
u The output leads have crimped, colour-coded ring  
terminals (4) (red-positive and black-negative). The ring  
terminals (4) connect directly to the corresponding con-  
nectors on the battery terminals.  
u When the solid green LED is lit, the battery is fully  
charged.  
u Remove the ac plug from the ac mains socket.  
u Remove the charging leads from the battery.  
u Remove the nuts from the bolts of the battery terminal's  
connectors (fig. B).  
6
 
(Original instructions)  
ENGLISH  
Troubleshooting  
If the appliance is not charging:  
u Check that the battery charger is properly connected to a  
live 230 Vac outlet (the LED will illuminate).  
u Check that the correct charging voltage has been selected  
for the battery being charged.  
Separate collection of used products and packag-  
ing allows materials to be recycled and used again.  
Re-use of recycled materials helps prevent  
environmental pollution and reduces the demand  
for raw materials.  
z
u If the voltage of the battery to be charged has fallen below  
3.75 Volts, the battery cannot be charged with this battery  
charger.  
Local regulations may provide for separate collection of elec-  
trical products from the household, at municipal waste sites or  
by the retailer when you purchase a new product.  
Maintenance  
Black & Decker provides a facility for the collection and  
recycling of Black & Decker products once they have reached  
the end of their working life. To take advantage of this service  
please return your product to any authorised repair agent who  
will collect them on our behalf.  
Your Black & Decker appliance has been designed to operate  
over a long period of time with a minimum of maintenance.  
Continuous satisfactory operation depends upon proper care  
and regular cleaning of your appliance.  
Warning! Before performing any maintenance on corded/  
cordless appliance/tool:  
u Disconnect the ac plug from the ac mains socket.  
u Regularly clean the appliance using a soft cloth. For stub-  
born marks the cloth may be made damp.  
u Do not use abrasive cleaners.  
You can check the location of your nearest authorised repair  
agent by contacting your local Black & Decker office at  
the address indicated in this manual. Alternatively, a list of  
authorised Black & Decker repair agents and full details of our  
after-sales service and contacts are available on the Internet  
u Do not immerse the appliance in water.  
Replacing the fuse in the dc accessory plug (fig. C)  
u Disconnect the ac plug from the ac mains socket.  
u Disconnect the dc accessory plug from the appliance.  
u Remove the plastic cap (7) and centre pin (8) by turning  
anti-clockwise.  
u Replace the fuse with one of the same size and type (5  
amp)  
u Replace the centre pin (8) and plastic cap (7) by turning  
clockwise.  
Technical data  
BDV090  
(type 1)  
Input voltage  
Rated input  
Vac  
W
230  
25  
Output voltage  
Output current  
Max. battery capacity  
Weight  
Vdc  
A
6.0 / 12.0  
1.0  
Ah  
kg  
100  
Mains plug replacement (U.K. & Ireland only)  
If a new mains plug needs to be fitted:  
u Safely dispose of the old plug.  
0.4  
u Connect the brown lead to the live terminal in the new  
plug.  
u Connect the blue lead to the neutral terminal.  
Warning! No connection is to be made to the earth terminal.  
Follow the fitting instructions supplied with good quality plugs.  
Recommended fuse: 3 A.  
Protecting the environment  
Separate collection. This product must not be  
disposed of with normal household waste.  
Z
Should you find one day that your Black & Decker product  
needs replacement, or if it is of no further use to you, do not  
dispose of it with household waste. Make this product avail-  
able for separate collection.  
7
 
(Original instructions)  
ENGLISH  
Guarantee  
Black & Decker is confident of the quality of its products and  
offers an outstanding guarantee. This guarantee statement is  
in addition to and in no way prejudices your statutory rights.  
The guarantee is valid within the territories of the Member  
States of the European Union and the European Free Trade  
Area.  
If a Black & Decker product becomes defective due to faulty  
materials, workmanship or lack of conformity, within 24  
months from the date of purchase, Black & Decker guarantees  
to replace defective parts, repair products subjected to fair  
wear and tear or replace such products to ensure minimum  
inconvenience to the customer unless:  
u The product has been used for trade, professional or hire  
purposes;  
u The product has been subjected to misuse or neglect;  
u The product has sustained damage through foreign  
objects, substances or accidents;  
u Repairs have been attempted by persons other than  
authorised repair agents or Black & Decker service staff.  
To claim on the guarantee, you will need to submit proof of  
purchase to the seller or an authorised repair agent. You can  
check the location of your nearest authorised repair agent  
by contacting your local Black & Decker office at the address  
indicated in this manual. Alternatively, a list of authorised  
Black & Decker repair agents and full details of our after-  
sales service and contacts are available on the Internet at:  
your new Black & Decker product and to be kept up to date  
on new products and special offers. Further information on the  
Black & Decker brand and our range of products is available  
8
 
 
9
TYP.  
1
BDV090  
Partial support - Only parts shown available  
Nur die aufgefuerten teile sind lieferbar  
Reparation partielle - Seules les pieces indiquees sont disponibles  
Supporto parziale - Sono disponibili soltanto le parti evidenziate  
Solo estan disponibles las peizas listadas  
So se encontram disponiveis as pecas listadas  
Gedeeltelijke ondersteuning - alleen de getoonde onderdelen  
zijn beschikbaar  
1
2
3
4
 
21 - 10 - 10  
E16228  
ENGLISH  
Do not forget to register your product!  
Register your product online at www.blackanddecker.co.uk/productregistration or send your name, surname and product  
code to Black & Decker in your country.  
 
Australia  
Black & Decker (Australia) Pty. Ltd.  
20 Fletcher Road, Mooroolbark,  
Victoria, 3138  
Tel. 03-8720 5100  
Fax 03-9727 5940  
New Zealand  
Black & Decker  
5 Te Apunga Place  
Mt Wellington  
Tel. +64 9 259 1133  
Fax +64 9 259 1122  
Auckland 1060  
United Kingdom  
Black & Decker  
210 Bath Road  
Tel. 01753 511234  
Fax 01753 551155  
Helpline 01753 574277  
Slough, Berkshire SL1 3YD  
90568924 REV-0  
10/2010  
 

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