Razor Mobility Scooter Powerwing User Guide

Owner’s Manual  
Read and understand this entire manual before riding!  
For assistance contact Razor®. DO NOT RETURN TO STORE.  
NOTE: Manual illustrations are for demonstration purposes only.  
Illustrations may not reflect exact appearance of actual product.  
Specifications subject to change without notice.  
Item Number:  
Black 20036090  
Silver 20036011  
DLX 20036099  
Version_1_01_10  
 
BEFORE yOU BEgIN  
Remove contents from box and check parts against part diagram below. Remove the foam separators that protect the  
components from damage during shipping. Inspect the contents of the box for scratches in the paint, dents or kinked  
cables that may have occurred during shipping. Because the PowerWing™ is partially assembled and packed at the  
factory, there should not be any problems, even if the box has a few scars or dents.  
WaRNINg: DO  
NOT USE NON-RAZOR  
PRODUCTS WITH YOUR  
POWERWING™.  
The PowerWing™ has been  
built to certain Razor® design  
specifications. The original  
equipment supplied at the time of  
sale was selected on the basis of  
its compatibility with the frame,  
fork and all other parts. Certain  
aftermarket products may or may  
not be compatible.  
q Estimated assembly and Set-Up Time  
Allow up to 15–20 minutes for assembly.  
Brake  
Handlebar assembly  
Right foot platform  
Hex socket bolt  
Folding Mechanism  
Frame  
Left foot platform  
Rear caster  
Coupling bolt  
Rear Wheel  
Front Wheel  
q Required Tools  
Tools needed to assemble are included.  
(2) 5mm hexagonal key  
wrenches  
(included)  
Need Help? Visit our web site for replacement parts and product support at www.razor.com or call  
toll-free at 866-467-2967 Monday - Friday 8:00 AM - 5:00 PM Pacific Time.  
2
 
SET-Up aND USagE  
q attaching the Foot platforms  
1 Remove black plastic protector  
at the end of the frame. Using two  
5mm hexagonal wrenches, remove  
the two hexagonal bolts and the  
two coupling bolts from the frame.  
2 Remove black plastic protector  
3 Insert the two coupling bolts  
and two hexagonal bolts. Starting  
underneath with the bolt on the  
back. Turn product over and insert  
the next set of bolts. Tighten with  
two 5mm hexagonal wrenches.  
at the end of the platform. Position  
the right and left foot platforms up  
to the frame and align holes.  
4a If necessary, use a mallet /  
hammer to tap the two coupling  
bolts until they are all the way  
through the platforms.  
4b The platforms should now be  
snug against the frame.  
3
 
SET-Up aND USagE  
q attaching the Handlebars  
WaRNINg: Failure  
to properly tighten the wedge  
may allow the handlebars to  
dislodge while riding and may  
cause you to lose control and  
fall. When correctly tightened,  
the handlebars will not rotate  
out of alignment with the  
front wheel under normal  
circumstances.  
1 Remove the plastic protector  
covering the wedge and loosen the  
black folding knob and swing to  
the 6 o’clock position to unfold the  
handlebar stem.  
2 Insert the handlebar stem into 3 Slide the handlebar stem  
the front fork. You may have to  
loosen the wedge to allow it to  
slip into the front fork.  
down into the front fork until  
it fits snuggly into the lock  
nut on the headset.  
WaRNINg: Keep your  
fingers clear of the pivoting  
mechanism when folding or  
unfolding the PowerWing™, and  
make sure others are standing  
clear.  
Note: The cable and wire  
assembly from the handlebar  
must not wrap around the  
steering tube or handlebar as  
shown in step 3. Sharp bends or  
twisting of the brake cable can  
cause the brake to malfunction.  
5 Bring the handlebar stem  
4 Using a 5mm hexagonal key  
wrench to tighten the stem  
6 Swing the black folding knob  
to the 12 o’clock position and  
tighten by hand until handlebars  
are secure.  
back to the upright position.  
bolt. The stem bolt is properly  
tightened when the handle-  
bars cannot be twisted out of  
alignment with the front wheel.  
Make sure the handelbars are in  
line with the front wheel before  
tighten stem bolt all the way.  
q adjusting the Brake  
1 To adjust the brake cable  
wire, thread the brake lever  
adjuster in or out 1/4 to 1/2 turn  
until the desired cable tension is  
attained.  
2 Squeeze the hand lever to  
test the brake to make sure it  
is working properly. The front  
fender should clamp down and  
rub against the front wheel. If  
brake is not working properly,  
proceed to the next step.  
3 If the brake is too tight or too  
loose, use a 8mm open wrench  
and a 3mm allen wrench to make  
adjustments as needed.  
Need Help? Visit our web site for replacement parts and product support at www.razor.com or call  
toll-free at 866-467-2967 Monday - Friday 8:00 AM - 5:00 PM Pacific Time.  
4
 
pOWERWINg paRTS  
(Specifications subject to change without notice.)  
1
2
3
4
5
6
7
Handlebar Stem  
Handlebar Grip (2)  
Brake Lever Assembly  
Brake Cable Guide  
Folding Knob  
8
120mm Front Wheel  
10 - 1 Brake Cable Adjust Screw  
10 - 2 Brake Spring  
13  
14  
15  
Foot Platform (Right/Left)  
Platform Cover (Right/Left)  
Stability Bar (Right/Left)  
8 - 1 Washer (Front Wheel)  
8 - 2 608zz Bearing (Front  
Wheel)  
10 - 3 Brake Mounting Coupling  
Bolt  
15 - 1 5mm Hexagonal Bolt  
8 - 3 Front Wheel Spacer  
Front Axle Bolt  
10 - 4 Pivoting Mechanism  
16  
17  
Caster  
9
11  
12  
Coupling Bolt (Footstepper)  
Coupling Bolt  
Wedge  
64mm Rear Wheel  
10  
Front Fork with Fender  
Headseat w/Bearing  
(Upper/Lower)  
5
 
SaFETy REMINDERS  
pRE-RIDE CHECKLIST  
Loose parts  
Frame, Fork and Handlebars  
Check for cracks or broken connections. Although broken frames  
are rare, it is possible for an aggressive rider to run into a curb  
or wall and wreck and bend or break a frame. Get in the habit of  
inspecting yours regularly.  
Check and secure all fasteners before every ride. Make sure the  
steering bolts and foot steppers are tight. There should not be any  
unusual rattles or sounds from loose parts or broken components.  
If you are not sure, ask an experienced mechanic to check.  
q
q
q
Brake  
q the brake should provide positive braking action.  
Safety gear  
Check the brake for proper function. When you squeeze the lever,  
Always wear proper protective equipment such as an approved  
safety helmet, elbow pads and kneepads. Always wear shoes  
(lace-up shoes with rubber soles), never ride barefooted or in  
sandals, and keep shoelaces tied and out of the way of the  
wheels.  
DO NOT RETURN TO STORE  
Failure to follow these instructions may damage  
your product and void your warranty.  
WaRRaNTy  
Razor Limited Warranty  
Razor® does not offer an extended warranty. If you have purchased  
an extended warranty, it must be honored by the store at which it was  
purchased.  
The manufacturer warranties this product to be free of manufacturing defects  
for a period of 6 months from date of purchase. This Limited Warranty does  
not cover normal wear and tear, wheels, or any damage, failure or loss  
caused by improper assembly, maintenance, or storage or use of the Razor®  
PowerWing™.  
For your records, save your original sales receipt with this manual.  
__________________________________________  
This Limited Warranty will be void if the product is ever  
• used in a manner other than for recreation;  
• modified in any way;  
Item Number:  
Black 20036090  
Silver 20036011  
• rented.  
The manufacturer is not liable for incidental or consequential loss or damage  
due directly or indirectly to the use of this product.  
Need Help? Visit our web site for replacement parts and product support at www.razor.com or call  
toll-free at 866-467-2967 Monday - Friday 8:00 AM - 5:00 PM Pacific Time.  
U.S. Patent 7,597,334 B2  
Printed in China for:  
Razor USA LLC  
PO Box 3610  
Cerritos, CA 90703  
Copyright © 2003-2010 Razor USA, LLC. All rights reserved. RAZOR® and the Razor Logo  
Design are among the registered trademarks of Razor USA LLC in the United States and/or  
select foreign countries. PowerWing™ is a trademark of Razor USA LLC.  
01/2010  
6
 

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