R
Instruction Manual
Manual de Instrucciones
Manuel d’Instructions
PPB200
For Occasional Use Only
DANGER:
Read and follow all Safety Rules and Operating Instructions before
using this product. Failure to do so can result in serious injury.
PELIGRO:
Lea el manual de instrucciones y siga todas las advertencias e
instrucciones de seguridad. El no hacerlo puede resultar en le-
siones graves.
DANGER:
Lire le manuel d’instructions et bien respecter tous les avertisse-
ments et toutes les instructions de sécurité. Tout défaut de le
faire pourrait entraîner des blessures graves.
Poulan PRO
1030 Stevens Creek Road
Augusta, GA 30907
545123431
8/10/06
S Use only for jobs explained in this manual
has been linked to blood vessel damage in
otherwise healthy people. If symptoms occur
such as numbness, pain, loss of strength,
change in skin color or texture, or loss of feeling
in the fingers, hands, or joints, discontinue the
use of this tool and seek medical attention. An
anti--vibration system does not guarantee the
avoidance of these problems. Users who oper-
ate power tools on a continual and regular basis
must monitor closely their physical condition
and the condition of this tool.
SPECIAL NOTICE: This unit is equipped
with a temperature limiting muffler and spark
arresting screen which meets the require-
ments of California Codes 4442 and 4443. All
U.S. forest land and the states of California,
Idaho, Maine, Minnesota, New Jersey, Ore-
gon, and Washington require by law that
many internal combustion engines be
equipped witha spark arresting screen. If you
operatein alocalewhere such regulations ex-
ist, you are legally responsible for maintaining
the operating condition of these parts. Failure
to do so is a violation of the law. For normal
homeowner use, the muffler and spark arrest-
ing screen will not require any service. After
50 hours of use, we recommend that your
muffler beservicedor replacedby your autho-
rized service dealer.
(or manuals for optional attachments).
UNIT / MAINTENANCE SAFETY
S Disconnect the spark plug before performing
maintenance except carburetor adjustments.
S Look for and replace damaged or loose parts
before each use. Look for and repair fuel
leaks before use. Keep in good working
condition.
S Replace trimmer head parts that are chipped,
cracked, broken, or damaged in any other
way before using the unit.
S Maintain unit according to recommended
procedures. Keep cutting line at proper
length.
S Use only 0.080″ (2 mm) diameter Poulan
PRO brand line. Never use wire, rope, string,
etc.
S Install required shield properly before using
the unit. Use only specified trimmer head;
make sure it is properly installed and securely
fastened.
S Make sure unit is assembled correctly as
shown in this manual.
S Make carburetor adjustments with lower end
supported to prevent line from contacting any
object.
S Keep others away when making carburetor
adjustments.
LINE TRIMMER SAFETY
S Use only recommended Poulan PRO
accessories and replacement parts.
S Have all maintenance and service not
explained in this manual performed by an
authorized service dealer.
WARNING: Inspect the area before
each use. Remove objects (rocks, broken
glass, nails, wire, etc.) which can be thrown
by or become entangled in line. Hard objects
can damage the trimmer head and be thrown
causing serious injury.
S Use only for trimming, scalping, mowing
and sweeping. Do not use for edging,
pruning or hedge trimming.
S Cut from your left to your right. Cutting on
right side of the shield will throw debris
away from the operator.
FUEL SAFETY
S Mix and pour fuel outdoors.
S Keep away from sparks or flames.
S Use a container approved for fuel.
S Do not smoke or allow smoking near fuel or
the unit.
S Avoid spilling fuel or oil. Wipe up all fuel spills.
S Move at least 10 feet (3 meters) away from
fueling site before starting engine.
S Stop engine and allow to cool before
removing fuel cap.
ADDITIONAL SAFETY RULES
FOR OPTIONAL ATTACHMENTS
S Always store gasoline in
approved for flammable liquids.
a
container
WARNING: For each optional at-
tachment used, read entire instruction manu-
al before use and follow all warnings and in-
structions in manual and on attachment.
TRANSPORTING AND STORAGE
S Allow engine to cool; secure unit before
storing or transporting in vehicle.
S Empty the fuel tank before storing or
transporting the unit. Use up fuel left in the
carburetor by starting the engine and letting it
run until it stops.
WARNING: Ensure handlebar is
installed when using edger or brushcutter at-
tachments. Attach handlebar above arrow on
safety label on the upper shaft (engine end of
unit). If your edger or brushcutter attachment
does not include a handlebar, a handlebar ac-
cessory kit (#530071451) is available from
your authorized service dealer.
S Store unit and fuel in area where fuel vapors
cannot reach sparks or open flames from
water heaters, electric motors or switches,
furnaces, etc.
S Store unit so line limiter blade cannot
accidentally cause injury. The unit can be
hung by the shaft.
S Store unit out of reach of children.
SAFETY NOTICE: Exposure to vibrations
through prolonged use of gasoline powered
hand tools could cause blood vessel or nerve
damage in the fingers, hands, and joints of
people prone to circulation disorders or abnor-
mal swellings. Prolonged use in cold weather
3
S Never use for spreading chemicals, fertilizers,
or other substances which may contain toxic
materials.
EDGER SAFETY
WARNING: Inspect the area to be
edged before each use. Remove objects
(rocks, broken glass, nails, wire, etc.) which
can be thrown by the blade or can wrap
around the shaft.
S Blade rotates momentarily after the trigger
is released. The blade can seriously cut
you or others.
S Allow blade to stop before removing it from
the cut.
S To avoid spreading fire, do not use near leaf or
brush fires, fireplaces, barbecue pits,
ashtrays, etc.
BRUSHCUTTER SAFETY
DANGER: Blade can thrust violently
away from material it does not cut. Blade
thrust can cause amputation of arms or legs.
S Throw away blades that are bent, warped,
cracked, broken or damaged in any other
way. Replace parts that are cracked,
chipped, or damaged before using the unit.
S Do not attempt to remove cut material nor
hold material to be cut when the engine is
running or when cutting blade is moving.
S Always keep the wheel and depth adjusting
skid in contact with the ground.
WARNING: Do not use trimmer head
as a fastening device for the blade.
S Always push the unit slowly over the
ground. Stay alert for uneven sidewalks,
holes in the terrain, large roots, etc.
S Always use the handlebar when using
edger attachment.
BLOWER/VACUUM SAFETY
WARNING: The blade continues to
spin after the throttle is released or engine is
turned off. The coasting blade can throw ob-
jects or seriously cut you if accidentally
touched. Stop the blade by contacting the left
hand side of the coasting blade with material
already cut.
WARNING:
Inspect area before
starting unit. Remove all debris and hard ob-
jects such as rocks, glass, wire, etc. that can
ricochet, be thrown, or otherwise cause injury
or damage during operation.
S Do not set unit on any surface except a clean,
hard area while engine is running. Debris
such as gravel, sand, dust, grass, etc., could
be picked up by the air intake and thrown out
through discharge opening, damaging unit,
property, or causing serious injury to
bystanders or operator.
Stop coasting
blade by contact
with cut material.
S Never place objects inside the blower tubes,
vacuum tubes or blower outlet. Always direct
the blowing debris away from people,
animals, glass, and solid objects such as
trees, automobiles, walls, etc. The force of air
can cause rocks, dirt, or sticks to be thrown or
to ricochet which can hurt people or animals,
break glass, or cause other damage.
S Never run unit without the proper
equipment attached. When using your unit
as a blower, always install blower tubes.
S Check air intake opening, blower tubes or
vacuum tubes frequently, always with
WARNING: Inspect the area to be
cut before each use. Remove objects (rocks,
broken glass, nails, wire, etc.) which can be
thrown or become entangled in the blade or
trimmer line.
S Throw away and replace blades that are
bent, warped, cracked, broken or damaged
in any other way.
engine stopped
and
spark plug
S Install required shield properly before using
the unit. Use the metal shield for all metal
blade use. Only use brushcutter
attachments that provide a metal shield
with proboscis nose.
disconnected. Keep vents and discharge
tubes free of debris which can accumulate
and restrict proper air flow.
S Never place any object in air intake opening
as this could restrict proper air flow and cause
damage to the unit.
4
blade. Do not grab or hold the unit by the cutting
blade.
Proboscis
nose
Blades move
momentarily
after the
Allow blades to stop
before removing
them from the cut.
is
d.
S Use only specified bladeand make sure it is
properly installed and securely fastened.
S Cut from your right to your left.
S Always use the handlebar and a properly
adjusted shoulder strap with blade (see
ASSEMBLY instructions in brushcutter
attachment instruction manual).
WARNING: Inspect the area before
starting the unit. Remove all debris and hard
objects such as rocks, glass, wire, etc. that
can ricochet, be thrown, or otherwise cause
injury or damage during operation.
CULTIVATOR SAFETY
WARNING: Rotating tines can cause
serious injury. Keep away from rotating tines.
Stop the engine and disconnect the spark plug
before unclogging tines or making repairs.
S Do not use a cutting blade that is bent,
warped, cracked, broken or damaged in any
other way. Have worn or damaged parts
replaced by an authorized service dealer.
S Always keep unit in front of your body.
Keep all parts of your body away from the
cutting blade.
S Keep the cutting blade and air vents clear of
debris.
POLE PRUNER SAFETY
WARNING: The reciprocating blade/
rotating chain can cause severe injury. In-
spect the unit before use. Do not operate unit
with a bent, cracked or dull bladeor dull chain.
Keep away from the blade/chain.
WARNING: Inspect the area to be
cultivated before starting the unit. Removeall
debris and hard and sharp objects such as
rocks, vines, branches, rope, string, etc.
S Avoid heavy contact with solid objects that
might stop the tines. If heavy contact occurs,
stop the engine and inspect the unit for
damage.
S Never operate the cultivator without the tine
cover in place and properly secured.
S Keep the tines and guard clear of debris.
S After striking a foreign object, stop the
engine, disconnect the spark plug and
inspect the cultivator for damage. Repair
before restarting.
S Disconnect attachment from the drive engine
before cleaning the tines with a hose and
water to remove any build--up. Oil the tines to
prevent rust.
S Always wear gloves when servicing or
cleaning the tines. The tines become very
sharp from use.
S Do not run unit at high speed unless
cultivating.
WARNING: The reciprocating blade/
rotating chain is sharp. Do not touch. To pre-
vent serious injury, always stop engine and
ensure blade/chain has stopped moving, dis-
connect spark plug, and wear gloves when
changing or handling the blade or chain.
WARNING: A coasting blade/rotat-
ing chain cancauseinjury whileit continues to
move after the engine is stopped. Maintain
proper control of the unit until the blade/chain
has completely stopped moving. Keep
hands, face and feet at a distance from all
moving parts. Do not attempt to touch or stop
the blade or chain when it is moving.
HEDGE TRIMMER SAFETY
DANGER: RISK OF CUT; KEEP
HANDS AWAY FROM BLADE -- Blade moves
momentarily after the trigger is released. Do not
attempt to clear away cut material when the
blade is in motion. Make sure the switch is in the
OFF position, the spark plug wire is discon-
nected, and the blade has stopped moving be-
fore removing jammed material from the cutting
WARNING:
Falling objects can
cause severe head injury. Wear head protec-
tion when operating this unit with a pole prun-
er attachment.
5
WARNING: Never lean over dis-
charge chute. Rocks or debris could be
thrown into the eyes and face and cause seri-
ous injury or blindness.
WARNING: Inspect the area where
the unit is to be used. Remove objects that
could be thrown or damage the unit. Some
objects may be hidden by fallen snow -- be
alert for the possibility.
WARNING: To prevent serious injury,
do not use more than one boom extension with
a pole pruner attachment.
S Direct material discharge away from glass
enclosures, automobiles, etc.
S Do not run engine at high speed while not
removing snow.
S Be attentive when using the snowthrower,
and stay alert for holes in the terrain and other
hidden hazards.
S Make sure the rotor will spin freely before
attaching the snowthrower to the powerhead.
S If the rotor will not rotate freely due tofrozen
ice, thaw the unit before thoroughly before
attempting to operate under power.
S Keep the rotor clear of debris.
S Do not throw snow near other people. The
snow thrower could propel small objects at
high speed causing injury.
WARNING: Keep the pruner away
from power lines or electrical wires.
S Only use for pruning limbs or branches
overhead up to 4 inches (10 cm) in diameter.
S Do not operate the unit faster than the
speed needed to prune. Do not run the unit
at high speed when not pruning.
S Always stop the unit when work is delayed
or when walking from onecutting location to
another.
S If you strike or become entangled with a
foreign object, stop the engine immediately
and check for damage. Have any damage
repaired by an authorized service dealer
before attempting further operations.
Discard blades that are bent, warped,
cracked or broken.
S After striking a foreign object, stop the
engine, disconnect spark plug and inspect
the snowthrower for damage and repair if
necessary before restarting unit.
S Stop the unit immediately if you feel excessive
vibration. Vibration is a sign of trouble. Inspect
thoroughly for loose nuts, bolts or damage
before continuing. Contact an authorized
service dealer for repair or replacement of
affected parts as necessary.
S Never operate the snowthrower near glass
enclosures, automobiles and trucks.
S Never attempt to use the snowthrower on a
roof.
S Never operate the snowthrower near
window wells, dropoffs, etc.
S Never discharge snow onto public roads or
near moving traffic.
SNOW THROWER SAFETY
S Clear snow from slopes by going up and
down; never across. Use caution when
changing directions. Never clear snow from
steep slopes.
WARNING: Keep hands and feet
away from the rotor when starting or running
the engine. Never attempt to clear the rotor
with the engine/motor running. Stop engine
and disconnect spark plug before unclogging
snow or debris from discharge chute or when
adjusting vanes.
S Let snowthrower run for a few minutes after
clearing snow so moving parts do not
freeze.
S Look behind and use care when backing up.
Exercise caution to avoid slipping or falling,
especially when operating in reverse.
S Know how to stop quickly.
6
ASSEMBLY
WARNING: If received assembled,
Secondary Hole
repeat all steps to ensure your unit is properly
assembled and all fasteners are secure.
Examine parts for damage. Do not use dam-
aged parts.
NOTE: If you need assistance or find parts
missing or damaged, call 1-800-554-6723.
It is normal for the fuel filter to rattle in the
empty fuel tank.
Finding fuel or oil residue on muffler is normal
due to carburetor adjustments and testing
done by the manufacturer.
Locking/Release
Button in Primary Hole
For optional attachments, see the ASSEMBLY
section of the applicable attachment instruction
manual.
ATTACHING THE SHIELD
INSTALLING TRIMMER ATTACH-
MENT
CAUTION: When installing trimmer attach-
ment, place the unit on a flat surface for stabil-
ity.
WARNING: The shield must be prop-
erly installed. The shield provides partial protec-
tion from the risk of thrown objects to the opera-
tor and others and is equipped with a line limiter
blade which cuts excess line to the proper
length. The line limiter blade (on underside of
shield) is sharp and can cut you.
1. Loosen the coupler by turning the knob
counterclockwise.
Coupr
LOOSEN
For proper orientation of shield, see KNOW
YOUR TRIMMER illustration in OPERATION
section.
Shipping
protector
1. Remove wing nut from shield.
2. Insert bracket into slot as shown.
3. Pivot shield until bolt passes through hole in
bracket.
Knob
TIGHTEN
4. Securely tighten wing nut onto bolt.
2. Remove shipping protector from coupler.
3. Remove the shaft cap from the trimmer at-
tachment (if present).
Wing Nut
Bracket
4. Position locking/release button of attach-
ment into guide recess of coupler.
5. Push the attachment into the coupler until
the locking/release button snaps into the
primary hole.
Slot
6. Before using the unit, tighten the knob se-
curely by turning clockwise.
Coupler
Primary Hole
Guide Recess
Gearbox
Shield
ADJUSTING THE HANDLE
WARNING: When adjusting the han-
dle, be sure it remains above the safety label
and below the mark or arrow on the shaft.
1. Loosen wing nut on handle.
2. Rotate the handle on the shaft to an up-
right position; retighten wing nut.
Locking/
Release
Button
Upper
Shaft
Lower
Attachment
WARNING: Make sure the locking/
release button is locked in the primary hole
and the knob is securely tightened before op-
erating the unit. All attachments are designed
to be used in the primary hole unless otherwise
stated in the applicable attachment instruction
manual. Using the wrong hole could lead to seri-
ous injury or damage to the unit.
7
OPERATION
KNOW YOUR
READ THIS INST.
Compare the illus
and adjustments
Assist Handle
Coupler
ON/OFF Switch
Starter Handle
Shaft
Trimm
Primer Bulb
eld
Throttle Trigger
Line
Blade
Choke
Lever
Muffler
ON/OFF SWITCH
CHOKE
The ON/OFF switch is located on the trigger
handle and is used to stop the engine. Move the
switch to the OFF position to stop the engine.
The CHOKE helps to supply fuel to the engine
to aid in cold starting. Activate the choke by
moving the choke lever to the FULL CHOKE
position. After the engine attempts to start, move
the choke lever to the HALF CHOKE position.
Once engine has started, move the choke lever
to the OFF CHOKE position.
PRIMER BULB
The PRIMER BULB removes air from thecar-
buretor and fuel lines and fills them with fuel.
This allows you to start the engine with fewer
pulls on the starter rope. Activate the primer
bulb by pressing it and allowing it to return to
its original form.
COUPLER
The COUPLER enables optional attach-
ments to be installed on the unit.
will cause engine damage. When mixing fuel,
follow instructions printed oncontainer. Once
oil is added to gasoline, shake container mo-
mentarily to assure that the fuel is thoroughly
mixed. Always read and follow the safety
rules relating to fuel before fueling your unit.
BEFORE STARTING ENGINE
WARNING: Be sure to read the fuel
information in the safety rules before you be-
gin. If you do not understand the safety rules,
do not attempt to fuel your unit. Call
1-800-554-6723.
IMPORTANT
Experience indicates that alcohol blended
fuels (called gasohol or using ethanol or
methanol) can attract moisture which leads to
separation and formation of acids during stor-
age. Acidic gas can damage the fuel system
of an engine while in storage. To avoid engine
problems, empty the fuel system before stor-
age for 30 days or longer. Drain the gas tank,
start the engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel next
season. Never use engine or carburetor
cleaner products in the fuel tank or permanent
damage may occur.
FUELING ENGINE
WARNING: Remove fuel cap slowly
when refueling.
HELPFUL TIP
To obtain the correct oil mix
ratio, pour 3.2 ounces of
2-cycle synthetic oil into
one gallon of fresh gas.
This engine is certified to operate on un-
leaded gasoline. Before operation, gasoline
must be mixed with a good quality synthetic
2-cycle air-cooled engine oil designed to be
mixed at a ratio of 40:1. Poulan/WEED EATER
brand synthetic oil is recommended. Mix gaso-
line and oil at a ratio of 40:1. A 40:1 ratio is ob-
tained by mixing3.2ounces (95 ml) of oil with1
gallon (4 liters) of unleaded gasoline. DO NOT
USE automotive oil or marine oil. These oils
See the STORAGE section for additional in-
formation.
HOW TO STOP YOUR UNIT
S To stop the engine, move the ON/OFF
switch to the OFF position.
S If engine does not stop, move choke lever
to FULL CHOKE position.
8
Choke
position
decal
ON/OFF
Switch
HOW TO START YOUR UNIT
WARNING: Avoid any contact with
the muffler. A hot muffler can cause serious
burns.
8. Pull starter rope sharply until engine runs,
but no more than 6 pulls. If the engine
doesn’t start after 6 pulls (at the HALF
CHOKE position), move the choke lever to
the FULL CHOKE position and press the
primer bulb 6 times. Squeeze and hold the
throttle trigger and pull the starter rope 2
more times. Move the choke lever to the
HALF CHOKE position and pull the starter
rope until the engine runs, but no more than
6 pulls. If the engine doesn’t start, repeat
procedure 2 additional times.
HELPFUL TIP
If your engine still does not
start after following these
instructions, please call
1-800-554 -6723.
STARTING A COLD ENGINE (or a
warm engine after running out of
fuel)
NOTE: If engine still doesn’t start, it is
probably flooded. Proceed to STARTING A
FLOODED ENGINE.
9. Once the engine starts, allow it to run 10 se-
conds, then move the choke lever to OFF
CHOKE by aligning lever with position
shown on decal (see illustration below). Al-
low the unit to run for 30 more seconds at
OFF CHOKE before releasing the throttle
trigger. NOTE: If engine dies with the
choke lever in the OFF CHOKE position,
move the choke lever to the HALF CHOKE
position and pull the rope until engine runs,
but no more than 6 pulls.
Starting Position
Starter Handle
Choke
Lever
Primer Bulb
Choke
position
decal
Muffler
1. Set unit on a flat surface.
2. Move ON/OFF switch to the ON position.
3. Slowly press the primer bulb 6 times.
4. Move choke lever to FULL CHOKE by
aligning lever with position shown on de-
cal (see illustration below).
STARTING A WARM ENGINE
1. Move ON/OFF switch to the ON position.
2. Move the choke lever to the HALF
CHOKE position.
3. Squeeze and hold the throttle trigger.
Keep throttle trigger fully squeezed until
the engine runs smoothly.
Choke
position
decal
4. Pull starter rope sharply until engine runs,
but no more than 5 pulls.
5. Allow engine to run 15 seconds, then
move the chokelever to the OFF CHOKE
position.
NOTE: If engine has not started, pull starter
rope 5more pulls. If engine still does not run, it
is probably flooded.
STARTING A FLOODED ENGINE
Flooded engines can be started by placing
the choke lever in the OFF CHOKE position;
then, pull the rope to clear the engine of ex-
cess fuel. This couldrequire pulling the starter
handle many times depending on how badly
the unit is flooded.
5. Squeeze the throttle trigger fully and hold
through all remaining steps.
6. Pull starter rope handle sharply until en-
gine sounds as if it is trying to start, but do
not pull rope more than 6 times.
7. As soon as engine sounds as if it is trying
to start, move choke lever to HALF
CHOKE by aligning lever with position
shown on decal (see illustration below).
9
If the unit still doesn’t start, refer to
TROUBLESHOOTING TABLE or call
1-800-554-6723.
WARNING: Make sure the locking/
release button is locked in the primary hole
and the knob is securely tightened before op-
erating the unit. All attachments are designed
to be used in the primary hole unless otherwise
stated in the applicable attachment instruction
manual. Using the wrong hole could lead to seri-
ous injury or damage to the unit.
OPERATING THE COUPLER
This model is equipped with a coupler which
enables optional attachments to be installed.
The optional attachments are:
MODEL:
Edger . . . . . . . . . . . . . . . . . . . . . PPB1000E
Cultivator . . . . . . . . . . . . . . . . . . PPB2000T
Blower . . . . . . . . . . . . . . . . . . . . PPB3000B
Brushcutter . . . . . . . . . . . . . . . . PPB4000C
Pruner . . . . . . . . . . . . . . . . . . . . PP5000P
Secondary Hole
WARNING: Always stop unit anddis-
connect spark plug before removing or instal-
ling attachments.
REMOVING TRIMMER ATTACH-
MENT (OR OTHER OPTIONAL
ATTACHMENTS)
Locking/Release
Button in Primary Hole
CAUTION: When removing or installing at-
tachments, place the unit on a flat surface for
stability.
OPERATING INSTRUCTIONS
It is recommended that the engine not be
operated for longer than 1 minute at full
throttle.
1. Loosen the coupler by turning the knob
counterclockwise.
Upper
OPERATING POSITION
Shaft
Coupler
ALWAYS WEAR:
Hearing
LOOSEN
Lower
Attachment
Protection
Eye Protection
TIGHTEN
Knob
Long Pants
2. Press and hold the locking/release button.
Locking/Release
Button
Heavy shoes
Coupler
Lower Attachment
Upper Shaft
Cut only from your left to your right.
3. While securely holding the engine and
upper shaft, pull the attachment straight
out of the coupler.
WARNING: Always wear eyeprotec-
tion. Never lean over the trimmer head.
Rocks or debris canricochet or be throwninto
eyes and face and cause blindness or other
serious injury.
INSTALLING OPTIONAL ATTACH-
MENTS
1. Remove the shaft cap from the attach-
ment (if present).
When operating unit, stand as shown and
check for the following:
2. Position locking/release button of attach-
ment into guide recess of coupler.
3. Push the attachment into the coupler until
the locking/release button snaps into the
primary hole.
S Wear eye protection and heavy clothing.
S Hold trigger handle with your right hand and
assit handle with left hand.
S Keep unit below waist level.
4. Before using theunit, tighten the knobse-
curely by turning clockwise.
S Cut only from your left to your right to
ensure debris is thrown away from you.
Without bending over, keep line near and
parallel to the ground and not crowded into
material being cut.
Coupler Primary Hole
Guide Recess
Do not run the engine at a higher speed than
necessary. The cutting line will cut efficiently
when the engine is run at less than full throttle.
At lower speeds, there is less engine noise and
vibration. The cutting line will last longer and will
be less likely to “weld” onto the spool.
Locking/
Release
Button
Upper
Shaft
Attachment
10
Always release the throttle trigger and allow
the engine to return to idle speed when not
cutting.
S For trimming or scalping, use less than full
throttle to increase line life and decrease
head wear, especially:
S During light duty cutting.
To stop engine:
S Near objects around which the line can
wrap such as small posts, trees or fence
wire.
S For mowing or sweeping, use full throttlefor
a good clean job.
TRIMMING -- Hold the bottom of the trimmer
head about 3 inches (8 cm) above the ground
and at an angle. Allow only the tip of the line to
make contact. Do not force trimmer line into
work area.
S Release the throttle trigger.
S Move the ON/OFF switch to the OFF posi-
tion.
TRIMMER LINE ADVANCE
The trimmer line will advance approximately 2
inches (5 cm) each time the bottom of the
trimmer head is tapped on the ground with the
engine running at full throttle.
The most efficient line length is the maximum
length allowed by the line limiter. Always keep
the shield in place when the tool is being oper-
ated.
Trimming
To advance line:
S Operate the engine at full throttle.
S Hold the trimmer head parallel to andabove
the grassy area.
S Tap the bottom of the trimmer head lightly on
the ground one time. Approximately 2 inches
(5 cm) of line will be advanced with each tap.
Always tap the trimmer head on a grassy area.
Tapping on surfaces such as concrete or as-
phalt can cause excessive wear to the trimmer
head.If the line is worn down to 2 inches (5 cm)
or less, more than one tap will be required to ob-
tain the most efficient line length.
3 inches (8 cm)
above ground
SCALPING -- The scalping technique removes
unwanted vegetation down to the ground. Hold
the bottom of the trimmer head about 3 in. (8
cm) above the ground and at an angle. Allow the
tip of the line to strike the ground around trees,
posts, monuments, etc. This technique in-
creases line wear.
WARNING: Use only 0.080″ (2 mm)
diameter line. Other sizes of line will not ad-
vance properly and can cause serious injury.
Do not use other materials such as wire,
string, rope, etc. Wire can break off during
cutting and become a dangerous missile that
can cause serious injury.
Scalping
CUTTING METHODS
WARNING: Use minimum speed
and do not crowdthe linewhen cutting around
hard objects (rock, gravel, fence posts, etc.),
whichcan damage thetrimmer head, become
entangled in the line, or be thrown causing a
serious hazard.
S The tip of the line does the cutting. You will
achieve the best performance and mini-
mum line wear by not crowding the line into
the cutting area. The right and wrong ways
are shown below.
MOWING -- Your trimmer is ideal for mowing
in places conventional lawn mowers cannot
reach. In the mowing position, keep the line
parallel to the ground. Avoid pressing the
head into the ground as this can scalp the
ground and damage the tool.
Tip of the line
Line crowded into
work area.
does the cutting.
Mowing
Right
Wrong
S The line will easily remove grass and
weeds fromaround walls, fences, trees and
flower beds, but it also can cut the tender
bark of trees or shrubs and scar fences.
11
SWEEPING -- The fanning action of the rotat-
ing linecan beusedto blow away loosedebris
from an area. Keep the line parallel to and
above the area surface and swing the tool
from side to side.
Sweeping
MAINTENANCE
1. Clean the cover and the area around it to
keep dirt from falling into the carburetor
chamber when the cover is removed.
2. Remove parts by pressing button to re-
lease air filter cover.
WARNING: Disconnect the spark
plug before performing maintenance except
for carburetor adjustments.
HELPFUL TIP
NOTE: To avoid creating a fire hazard or
producing harmful evaporative emissions, do
not clean filter in gasoline or other flammable
solvent.
IMPORTANT: Have all
repairs other than the rec-
ommended maintenance
3. Wash the filter in soap and water.
4. Allow filter to dry.
5. Replace parts.
described in the instruction
manual performed by an
authorized service dealer.
If any dealer other than an authorized
service dealer performs work on the
product, Poulan PRO may not pay for
repairs under warranty. It is your re-
sponsibility to maintain and perform
general maintenance.
Air Filter
Button
Air Filter
Cover
CHECK FOR LOOSE
FASTENERS AND PARTS
S Spark Plug Boot
S Air Filter
S Housing Screws
S Assist Handle Screw
S Debris Shield
INSPECT MUFFLER AND SPARK
ARRESTING SCREEN
WARNING: The muffler on this prod-
uct contains chemicals known to the State of
California to cause cancer.
As your unit is used, carbon deposits build up
on the muffler and spark arresting screen and
must be removed to avoid creating a fire haz-
ard or affecting engine performance.
For normal homeowner use, the muffler and
spark arresting screen will not require any
service. After 50 hours of use, we recom-
mend that your muffler be serviced or re-
placed by an authorized service dealer.
CHECK FOR DAMAGED OR
WORN PARTS
Contact an authorized service dealer for re-
placement of damaged or worn parts.
S ON/OFF Switch -- Ensure ON/OFF switch
functions properly by moving the switch to
the OFF position. Make sure engine stops;
then restart engine and continue.
S Fuel Tank -- Discontinue use of unit if fuel
tank shows signs of damage or leaks.
S Debris Shield -- Discontinue use of unit if
debris shield is damaged.
INSPECT AND CLEAN UNIT AND DE-
REPLACE SPARK PLUG
CALS
Replace the spark plug each year to ensure
the engine starts easier and runs better. Set
spark plug gap at 0.025 inch (0.6 mm). Igni-
tion timing is fixed and nonadjustable.
1. Twist, then pull off spark plug boot.
2. Remove spark plug from cylinder and
discard.
S After each use, inspect complete unit for
loose or damaged parts. Clean the unit and
decals using a damp cloth with a mild deter-
gent.
S Wipe off unit with a clean dry cloth.
CLEAN AIR FILTER
A dirty air filter decreases engine perform-
ance and increases fuel consumption and
harmful emissions. Always clean after every
5 hours of operation.
3. Replace with Champion RCJ-6Y spark
plug and tighten securely with a 3/4 inch
(19 mm) socket wrench.
4. Reinstall the spark plug boot.
12
SERVICE AND ADJUSTMENTS
3. While holding the screwdriver in position,
REPLACING THE LINE
remove trimmer head by turning clock-
wise.
1. Remove spool by firmly pulling on tap
button.
4. Thread replacement trimmer head onto
the shaft by turning counterclockwise.
Tighten until secure.
2. Clean entire surface of hub and spool.
3. Replace with a pre-wound spool, or cut two
lengths of 12-1/2 feet (3.8 meters) of 0.080″
(2 mm) diameter Poulan PRO brand line.
5. Remove the screwdriver.
CARBURETOR ADJUSTMENT
WARNING: Never use wire, rope,
string, etc., which can break off and becomea
dangerous missile.
4. Insert ends of the lines about 1/2 inch (1
cm) into the small holes on the inside of
spool.
WARNING: Keep others away when
making idle speed adjustments. The trimmer
head, blade or any optional attachment will be
spinning during most of this procedure. Wear
your protective equipment and observe all safe-
ty precautions. After making adjustments, the
trimmer head, blade or any optional attachment
must not move/spin at idle speed.
The carburetor has been carefully set at the
factory. Adjustments may benecessary if you
notice any of the following conditions:
S Engine will not idle when the throttle is
released.
S The trimmer head, blade or optional
attachment moves/spins at idle.
Spool
Small
Holes
Line exit holes
Line in Notch
Make adjustments with the unit supported so
the cutting attachment is off the ground and
will not make contact with any object. Hold
the unit by hand while running and making ad-
justments. Keep all parts of your body away
from the cutting attachment and muffler.
Idle Speed Adjustment
Line in Notch
Allow engine to idle. Adjust speed until engine
runs without trimmer head, blade or optional
attachment moving or spinning (idle too fast)
or stalling (idle speed too slow).
Hub
5. Wind the line evenly and tightly onto the
spool. Wind in the direction of the arrows
found on the spool.
S Turn idle speed screw clockwise to
increase engine speed if engine stalls or
dies.
S Turn idle speed screw counterclockwise to
decrease engine speed if trimmer head,
blade or optional attachment moves or
spins at idle.
6. Push the lines into the notches, leaving 3
to 5 inches (7 -- 12 cm) unwound.
7. Insert the lines into the the exit holes in
the hub as shown in the illustration.
8. Align the notches with the line exit holes.
9. Push spool into hub until it snaps into
place.
WARNING: Recheck the idle speed
after each adjustment. The trimmer head,
blade or optional attachment must not move
or spin at idle speed to avoid serious injury to
the operator or others.
10. Pull the lines extending outside of the hub
to release the lines from the notches.
REPLACING THE CUTTING HEAD
1. Align hole in the dust cup with the hole in
the side of the gearbox by rotating the
dust cup.
2. Insert a small screwdriver into aligned
holes. This will keep the shaft from turning
while removing and installing trimmer head.
Air Filter
Cover
Idle Speed
Screw
Screwdriv
If you require further assistanceor are unsure
about performing this procedure, contact an
authorized
service
dealer
or
call
1--800--554--6723.
13
STORAGE
HELPFUL TIP
WARNING: Perform the following
During storage of your gas/
oil mixture, the oil will sepa-
rate from the gas.
steps after each use:
S Allow engine to cool before storing or trans-
porting.
We recommend that you
shake the gas can weekly
to insure proper blending of
the gas and oil.
S Store unit and fuel in a well ventilated area
where fuel vapors cannot reach sparks or
open flames from water heaters, electric
motors or switches, furnaces, etc.
S Store unit with all guards in place. Position
unit so that any sharp object cannot acci-
dentally cause injury.
ENGINE
S Remove spark plug and pour 1 teaspoon of
40:1, 2-cycle engine oil (air cooled) through
the spark plug opening. Slowly pull the
starter rope 8 to 10 times to distribute oil.
S Replace spark plug with new one of recom-
mended type and heat range.
S Store unit and fuel well out of the reach of
children.
SEASONAL STORAGE
Prepare unit for storage at end of season or if
it will not be used for 30 days or more.
If your unit is to be stored for a period of time:
S Clean the entire unit before lengthy
storage.
S Clean air filter.
S Check entire unit for loose screws, nuts,
and bolts. Replace any damaged, broken,
or worn parts.
S At the beginning of the next season, use
only fresh fuel having the proper gasolineto
oil ratio.
S Store in a clean dry area.
S Lightly oil external metal surfaces.
FUEL SYSTEM
Under FUELING ENGINE in the OPERA-
TION section of this manual, see messagela-
beled IMPORTANT regarding the use of ga-
sohol in your engine.
OTHER
S Do not store gasoline from one season to
another.
S Replace your gasoline can if it starts to rust.
Fuel stabilizer is an acceptable alternative in
minimizing the formation of fuel gum deposits
during storage. Add stabilizer to the gasoline
in the fuel tank or fuel storage container. Fol-
low the mix instructions found on stabilizer
container. Run engine at least 5 minutes after
adding stabilizer.
14
TROUBLESHOOTING TABLE
WARNING: Always stop unit and disconnect spark plug before performing all of the
recommended remedies below except remedies that require operation of the unit.
TROUBLE
CAUSE
REMEDY
1.ON/OFF switch in
OFF position.
Engine will not
start.
1. Move ON/OFF switch to the ON
position.
2. Engine flooded.
2. See “Starting a Flooded Engine” in
Operation Section.
3. Fuel tank empty.
4. Spark plug not firing.
5. Fuel not reaching
carburetor.
3. Fill tank with correct fuel mixture.
4. Install new spark plug.
5. Check for dirty fuel filter; replace.
Check for kinked or split fuel line;
repair or replace.
6. Carburetor requires
adjustment.
6. Contact an authorized service dealer.
Engine will
not idle
properly.
1. Carburetor requires
adjustment.
2. Crankshaft seals worn.
3. Compression low.
1. See “Carburetor Adjustment” in
Service and Adjustments Section.
2. Contact an authorized service dealer.
3. Contact an authorized service dealer.
1. Air filter dirty.
1. Clean or replace air filter.
2. Clean or replace plug
and regap.
Engine will not
accelerate,
lacks power,
or dies under
a load.
2. Spark plug fouled.
3. Carburetor requires
adjustment.
4. Carbon build-up on
muffler outlet screen.
5. Compression low.
3. Contact an authorized service dealer.
4. Contact an authorized service dealer.
5. Contact an authorized service dealer.
Engine
1. Choke partially on.
1. Adjust choke.
smokes
2. Fuel mixture incorrect.
2. Empty fuel tank and refill with
correct fuel mixture.
excessively.
3. Air filter dirty.
4. Carburetor requires
adjustment.
3. Clean or replace air filter.
4. Contact an authorized service dealer.
1. See “Fueling Engine” in Operation
section.
Engine runs
hot.
1. Fuel mixture incorrect.
2. Replace with correct spark plug.
3. Contact an authorized service dealer.
2. Spark plug incorrect.
3. Carburetor requires
adjustment.
4. Carbon build-up on
muffler outlet screen.
4. Contact an authorized service dealer.
15
LIMITED WARRANTY
Poulan PRO warrants to the original pur-
THIS WARRANTY GIVES YOU SPECIFIC
LEGAL RIGHTS, AND YOU MAY HAVE
OTHER RIGHTS WHICH VARY FROM
STATE TO STATE.NO CLAIMS FOR CON-
SEQUENTIAL OR OTHER DAMAGESWILL
BE ALLOWED, AND THERE ARE NO
OTHER EXPRESS WARRANTIES EX-
CEPT THOSE EXPRESSLY STIPULATED
HEREIN.
SOME STATES DO NOT ALLOW LIMITA-
TIONS ON HOW LONG AN IMPLIED WAR-
RANTY LASTS OR THE EXCLUSION OR
LIMITATIONS OF INCIDENTAL OR CON-
SEQUENTIAL DAMAGES, SO THE ABOVE
LIMITATIONS OR EXCLUSION MAY NOT
APPLY TO YOU.
chaser that each new Poulan PRO brand
gasoline tool or attachment is free from de-
fects in material and workmanship and
agrees to repair or replace under this war-
ranty any defective gasoline product or at-
tachment as follows from the original date of
purchase.
2 YEARS -- Parts and Labor, when used for
household purposes.
90 DAYS -- Parts and Labor, when used for
commercial, professional, or income produc-
ing purposes.
30 DAYS -- Parts and Labor, if used for rental
purposes.
This warranty is not transferableand does not
cover damage or liability caused by improper
handling, improper maintenance, or the use
of accessories and/or attachments not spe-
cifically recommended by Poulan PRO for
this tool. Additionally, this warranty does not
cover tune-ups, spark plugs, filters, cutting
line, or rotating head parts that will wear and
require replacement with reasonable use dur-
ing the warranty period. This warranty does
not cover predelivery setup or normal adjust-
ments explained in the instruction manual.
The policy of Poulan PRO is to continuously
improve its products. Therefore, Poulan
PRO reserves the right to change, modify, or
discontinue models, designs, specifications,
and accessories of all products at any time
without notice or obligation to any purchaser.
U.S. EPA / CALIFORNIA / ENVIRONMENT CANADA
EMISSION CONTROL WARRANTY STATEMENT
YOUR WARRANTY RIGHTS AND OB-
LIGATIONS: The U.S. Environmental
Protection Agency, California Air Resources
Board, Environment Canada and Poulan/
WEED EATER are pleased to explain the
emissions control system warranty on your year
2005 and later small off--road engine. In Califor-
nia, all small off--road engines must be de-
signed, built, and equipped to meet the State’s
stringent anti--smog standards. Poulan/
WEED EATER must warrant the emission
control system on your small off--road engine
for the periods of time listed below provided
there has been no abuse, neglect, or improp-
er maintenance of your small off--roadengine.
Your emission control system includes parts
such as the carburetor and the ignition sys-
tem. Where a warrantable condition exists,
Poulan/WEED EATER will repair your small
off--road engine at no cost to you. Expenses
covered under warranty include diagnosis,
parts and labor. MANUFACTURER’S WAR-
RANTY COVERAGE: If any emissions re-
lated part on your engine (as listed under
Emissions Control Warranty Parts List) is de-
fective or a defect in the materials or workman-
ship of the engine causes the failure of such an
emission related part, the part will be repaired or
replaced by Poulan/WEED EATER. OWN-
ER’S WARRANTY RESPONSIBILITIES:
As the small off--road engine owner, you are
responsible for the performance of the re-
quired maintenance listed in your instruction
manual. Poulan/WEED EATER recommends
that you retain all receipts covering mainte-
nance on your small off--road engine, but
Poulan/WEED EATER cannot deny warranty
solely for the lack of receipts or for your failure
to ensure the performance of all scheduled
maintenance. As the small off--road engine
owner, you should be aware that Poulan/
WEED EATER may deny you warranty cov-
erage if your small off--road engine or a part of
it has failed due to abuse, neglect, improper
maintenance, unapproved modifications, or
the use of parts not made or approved by the
original equipment manufacturer. You are re-
sponsible for presenting your small off--road en-
gine to an Poulan/WEED EATER authorized re-
pair center as soon as
a
problem exists.
Warranty repairs should be completed in a rea-
sonable amount of time, not to exceed 30 days.
If you haveany questions regarding your war-
ranty rights and responsibilities, you should
contact your nearest authorized service center
or
call
Poulan/WEED
EATER
at
1--800--554--6723. WARRANTY COM-
MENCEMENT DATE: The warranty period
begins on the date the small off--road engine
is purchased. LENGTH OF COVERAGE:
This warranty shall be for a period of two
years fromthe initial date of purchase. WHAT
IS COVERED: REPAIR OR REPLACE-
MENT OF PARTS. Repair or replacement of
any warranted part will be performed at no
charge to the owner at an approved Poulan/
WEED EATER servicing center. If you have
any questions regarding your warranty rights
16
and responsibilities, you should contact your
nearest authorized service center or call Pou-
lan/WEED EATER at 1--800--554--6723.
WARRANTY PERIOD: Any warranted part
which is not scheduled for replacement as re-
quired maintenance, or which is scheduled
only for regular inspection to the effect of “re-
pair or replace as necessary” shall be war-
ranted for 2 years. Any warranted part which
is scheduled for replacement as required
maintenance shallbe warranted for the period
of time up to the first scheduled replacement
point for that part. DIAGNOSIS: The owner
shall not be charged for diagnostic labor
which leads to the determination that a war-
ranted part is defective if the diagnostic work
is performed at an approved Poulan/WEED
EATER servicing center. CONSEQUEN-
TIAL DAMAGES: Poulan/WEED EATER
may be liable for damages to other engine
components caused by the failure of a war-
ranted part still under warranty. WHAT IS
NOT COVERED: All failures caused by
abuse, neglect, or improper maintenance are
not covered. ADD -ON OR MODIFIED
PARTS: The use of add--on or modified parts
can be grounds for disallowing a warranty
claim. Poulan/WEED EATER is not liable to
cover failures of warranted parts caused by the
use of add--on or modified parts. HOW TO FILE
A CLAIM: If you have any questions regarding
your warranty rights and responsibilities, you
should contact your nearest authorized service
center or call Poulan/WEED EATER at
1--800--554--6723. WHERE TO GET WAR-
RANTY SERVICE: Warranty services or re-
pairs shall be provided at all Poulan/WEED
EATER
service
centers.
Call:
1--800--554--6723. MAINTENANCE, RE-
PLACEMENT AND REPAIR OF EMISSION
RELATED PARTS: Any Poulan/WEED EAT-
ER approved replacement part used in the
performance of any warranty maintenance or
repair on emission related parts will be pro-
vided without charge to the owner if the part is
under warranty. EMISSION CONTROL
WARRANTY PARTS LIST: Carburetor, Igni-
tion System: Spark Plug (covered up to main-
tenance schedule), Ignition Module, Muffler
including catalyst. MAINTENANCE STATE-
MENT: The owner is responsible for the per-
formance of all required maintenance as de-
fined in the instruction manual.
The information on the product label indicates which standard your engine is certified.
Example: (Year) EPA Phase 1 or Phase 2 and/or CALIFORNIA.
This engine is certified to be emissions compliant for the following use:
Moderate (50 hours)
Intermediate (125 hours)
Extended (300 hours)
17
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