Philips Window Manufactured Housing Vinyl Window User Manual

PHILIPS  
PRODUCTS  
MANUFACTURED HOUSING  
VINYL WINDOW  
INSTALLATION INSTRUCTIONS  
(EXCLUDES STORM WINDOWS)  
PHILIPS PRODUCTS  
PHONE NUMBER:  
LIT-1610  
3/05  
574/296-0000  
REV 2  
 
GENERAL  
PROPER INSTALLATION IS ESSENTIAL FOR THE  
ACCEPTABLE PERFORMANCE OF THIS WINDOW.  
IMPROPER INSTALLATION WILL VOID THE WARRANTY.  
2.  
Check the squareness with diagonal measurements (see figure 1).  
The difference between 1 to 4 and 2 to 3 should not exceed 1/4". If  
the R.O. does not conform to these requirements, it must be  
modified so that the sill is square to the floor within tolerance and  
the diagonals are within the 1/4" allowance.  
These instructions are for Philips Products, Inc. vinyl windows only.  
PLEASE READ THESE INSTRUCTIONS COMPLETELY  
BEFORE INSTALLING THE WINDOW.  
Figure 1  
1.  
2.  
These instructions represent an acceptable installation method.  
Other methods may be acceptable. Determining the acceptability  
of alternate installation methods is the sole responsibility of the  
housing manufacturer.  
Appropriate personal protective equipment (such as safety  
glasses, gloves, steel-toed boots, etc.) should be worn during the  
installation process. Caution: Weight of products requires  
proper lifting techniques. Use a reasonable number of people  
with the required strength to carry, lift, and install the window unit.  
These instructions are not intended to address all of the safety  
issues associated with the installation of these windows; it is the  
responsibility of the housing manufacturer to establish appropriate  
safety practices.  
3.  
PHILIPS PRODUCTS, INC. DOES NOT WARRANT THAT THE PRODUCTS AND  
INSTRUCTIONS PROVIDED COMPLY WITH ALL APPLICABLE BUILDING CODES  
AND REGULATIONS. It is the responsibility of the housing  
manufacturer to insure the products and methods used in  
construction and installation conform to all applicable building  
codes and regulations.  
3.  
Inspect the exterior face of the R.O. where the mounting flange of  
the window will contact. This area must not have gaps or voids  
beneath the mounting flange. The sheathing or exterior wall  
material that the window will be fastened to must be structurally  
adequate so that the window unit is fully anchored.  
4.  
5.  
For casement style windows, see page 9, for additional  
instructions.  
Do not leave windows in direct sunlight when wrapped.  
WINDOW INSPECTION AND PREPARATION  
ROUGH OPENING PREPARATION  
Window Terminology – Become familiar with the terminology used through-  
out these instructions by studying figure 2.  
1.  
Make certain the rough opening (referred to as "R.O." in the  
remainder of document) is correctly sized and constructed. The  
R.O. must be ¼" greater in width and height than the portion of  
the window that fits in the R.O. The R.O. sill must be square  
within 1/8" across its width. However, if the R.O. sill is out of  
square by a greater amount, it may not be possible to shim and  
square the window in the opening.  
2
3
 
1.  
2.  
Measure the window prior to proceeding with the installation to  
ensure that it matches the rough opening.  
Figure 2  
These windows are fabricated with fusion welded joined corners.  
Care should be exercised in the handling of the products as it is  
possible to crack the welded outer frame. Inspect the outer frame  
for damage. If frame is cracked, fractured, or damaged due to  
handling, contact Philips Products, Inc. for instructions.  
3.  
Inspect the mounting flanges to ensure they have not been  
damaged or distorted during shipping or handling to the extent  
that they will not seat flat against the exterior perimeter of the  
R.O. If damaged or distorted, straighten the mounting flange so  
that it will make contact with the exterior face of the wall or  
contact Philips Products, Inc. for instructions.  
4.  
5.  
Windows must always be closed and locked during installation.  
Make sure there are no gaps or voids between the window  
mounting flange and the exterior perimeter of the R.O. Gaps or  
voids in this area may provide a path for water and air to enter.  
It is possible to install the window "upside down" and/or "inside  
out" which will cause the unit to operate incorrectly, thereby  
voiding the warranty. Note: The weep holes are always at the  
bottom of the window at the exterior face (see figure 2). Never  
fill, modify, or block weep holes.  
Figure 3  
4
5
 
6.  
Apply a ¼" continuous bead of pumpable sealant to the back  
side of the mounting flange (see figure 3), in line with pre-  
punched holes. (Caution: If the window units are pre-sealed prior  
to installation, a skin may form on the sealant, causing a potential  
for failure. Refer to the sealant manufacturers instructions for  
sealant curing time. Be sure to install the window before the  
sealant sets up on the mounting flange.)  
4.  
5.  
Warning: Fenestration products are not to be used with  
corrugated metal siding.  
After the fasteners have been installed through the midpoint of  
each mounting flange, it is recommended that you re-check the  
window to be certain it is centered from side to side in the  
opening, and that the window frame members are straight and  
that the window frame is square, (measure opposite corners of  
the window frame in a manner similar to measuring the diagonals  
of the R.O., it should be within 1/8"). Before proceeding, it is  
recommended that you check to ensure window operates  
properly. If it does not, remove fasteners and reinstall window as  
per above instructions. If shipping block(s) is present, remove at  
this time.  
WINDOW INSTALLATION  
1.  
Place the window in the R.O. with the window sill resting on the  
R.O. sill. If the R.O. sill is not square to the floor and if you have  
elected to shim the window, then place shims beneath the low  
corner of the unit until the sill of the unit is square. Shims must  
be placed beneath the extreme corners of the window frame;  
additional shims must be placed every 12" on center to fully sup-  
port the weight of the unit. Shims may be used at the  
frame/jambs if these frame/jambs are not straight and plumb; use  
enough shims to straighten and plumb the frame/jambs. Shims  
should not be used at the frame head of a unit; if R.O. header  
deflects, building loads will be transferred to window, causing  
improper operation or failure of window.  
2.  
3.  
Center the window from left to right but do not remove the sill  
from contact with the R.O. sill and any shims that were required to  
square the sill of the unit. When installing windows it is required  
to use corrosion resistant fasteners that produce a minimum of 1"  
penetration into the framing members.  
While holding the window flat against the exterior of the wall, start  
a fastener in the approximate center of one of the frame/jamb  
mounting flanges. Continue installing fasteners in the following  
order; center of opposite frame/jamb, center of head and center of  
sill. Note: If scaffolding interferes with the top of the window, it is  
acceptable to install this later when it is more accessible.  
Warning: Do not over drive fasteners, to do so  
will fracture or unduly deform the mounting  
flange and compromise the seal. Use caution in cold  
weather when installing fasteners through the nailing  
fin, the vinyl material becomes more brittle as  
temperatures decrease. Do not apply fasteners  
or staples through any other surface of the  
window other than the Philips specified areas  
and/or the mounting flange. Failure to comply  
may void any manufacture warranty.  
Figure 4  
7
6
 
6.  
Caution: The mounting flange is provided with pre-punched  
holes, never leave holes or slots unsealed; water can penetrate.  
Caution: Fasteners should be installed so spacing is not more  
than 10" on center (see figure 4), but may be installed closer  
together if so desired. Continue installation of the rest of the  
fasteners starting in the center of each member and progressing  
out to the corners. Fasteners must be installed close enough  
together to ensure the sealant on the back of mounting flange  
makes full contact with the exterior perimeter of the R.O.  
OPTIONAL FIELD MULLING/STACKING PROCEDURES  
(Series 800 Windows Only)  
For mulling/stacking instructions use Lit-1607.  
Figure 5  
7.  
Note: One (1) fastener must be installed at each corner so that  
it is within ¾” to 1¼” of the end of the frame member extrusion  
joined to form the corner (see figure 4).  
OPTIONAL INSTALLATION PROCEDURES  
Insulation – Insulate between the window frame and the interior of the R.O.  
at both jambs and at the head. Caution: Do not over pack insulation, as  
bowed frame/jambs may result. Expandable foam type material may bow  
frame also, causing improper operation of the unit.  
Cleaning – Do not use abrasive cleaners on the glass as they may perma-  
nently scratch or mar the surface. Any cleaners, other than a mild deter-  
gent and soft cloth, should be tried in a small corner of the window so as to  
check whether they damage the finish.  
Weather-stripping, hardware components, tracks or vinyl components  
should not be painted or stained.  
Flashing – Philips recommends the use of flashing for proper drainage.  
Reference Section 16 (New Construction Installations) of AAMA Installer  
Certification Manual. It is also acceptable to use a “house wrap system”  
that is sealed and allows no opportunity for water to penetrate behind the  
mounting flange to the interior wall cavity.  
CASEMENT INSTALLATION PROCEDURES  
1.  
2.  
Install the window per steps 1 through 5 under window installation.  
Install the head and frame/jamb flashing per steps 1 through 5 as  
instructed previously.  
When using staple guns to install vinyl windows and sliding doors, it it not  
necessary that one leg of the staple pass through the nailing fin hole. Care  
must be taken to not break the fin. If a fin is cracked or the staple blows  
through the fin, it must be repaired by sealing the crack with sealant and  
placing a properly installed staple 1” or 2” on each side of the blow through.  
3.  
Open all operable sashes to remove the shipping clips installed, on  
the top and bottom of the sash, farthest away from the hinges.  
Note: The clips are applied with adhesive and must be removed for  
proper operation.  
9
8
 
CASEMENT WINDOW HINGE ADJUSTMENT PROCEDURES  
NOTE: THESE PROCEDURES ARE TO BE USED ONLY IF THE WINDOW NEEDS FUTURE  
ADJUSTING.  
1.  
2.  
The amount of sash that this hinge will compensate for is  
dependant on the ratio of the sash width vs. sash height. To  
calculate the amount of sash drag adjustment for any given window  
size, take the ratio of width to height multiplied by 1/16”.  
Example: Sash size equals 24” x 36”, width to height ratio is .667.  
Total adjustment is .667 x 1/16 = .042 (approx. 3/64”)  
To adjust the casement sash, first fully open the window. Next, slip  
the adjustment wrench (Truth part number 31887) onto the base of  
the stud, found between the support arm and the track of the lower  
hinge. Swinging the wrench away from the lock side window will  
decrease the amount of sash drag. The maximum sash drag  
adjustment is reached when the stud flats are parallel to the track.  
Note: turning the stud flats beyond parallel will not increase sash  
drag correction.  
3.  
4.  
For severe sash drag, a similar procedure can be used on the  
upper hinge. Upper hinge adjustment is made by swinging the  
wrench toward the lock side of the window. Maximum adjustment  
may cause binding as the window is closed. Please use caution.  
Stud may be adjusted with std. 3/8” wrench if support arm is  
removed before adjustment.  
Instructions developed and written by Truth Hardware.  
10  
 

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