Pentair Landscape Lighting 620001 User Manual

Hydrel Fixture Housing -  
Rust Staining Repair Instructions  
IMPORTANT SAFETY INSTRUCTIONS  
READ AND FOLLOW ALL INSTRUCTIONS  
SAVE THESE INSTRUCTIONS  
Contents  
SECTION I.  
SECTION II.  
FIXTURE HOUSING ENTRY HUB REPAIR INSTRUCTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2  
ALTERNATE REPAIR INSTRUCTIONS, BEFORE 1998. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9  
WARNING  
Before installing this product, read and follow all warning notices and instructions accompanying this product.  
Failure to follow safety warnings and instructions can result in severe injury, death, or property damage. Call  
(800) 831-7133 for additional free copies of these instructions.  
Important Notice  
Attention Installer.  
This manual contains important information about the installation, operation and safe use of  
this product. This information should be given to the owner/operator of this equipment.  
DANGER  
Risk of Electrical Shock or Electrocution.  
Always disconnect power to the pool light at the circuit breaker before servicing the light. Failure to  
do so could result in death or serious injury to installer, serviceman, pool users or others due to  
electrical shock.  
WARNING  
Never operate this underwater light for more than 10 seconds unless it is totally submerged in water. Without total  
submersion, the light assembly will get extremely hot, which may result in serious burns or in breakage of the lamp or  
lens. This may result in serious injury to pool users, installers, or bystanders, or in damage to property.  
WARNING  
Use only the special pilot screw provided with this underwater light. This screw mounts and electrically  
grounds the housing securely to the mounting ring and wet fixture housing. Failure to use the screw  
provided could create an electrical hazard which could result in death or serious injury to pool users,  
installers or others due to electrical shock. This procedure can be performed with the water in the pool.  
Pentair Water Pool and Spa™  
1620HawkinsAve.,Sanford,NC27330(919)556-8000  
10951WestLosAngelesAve.,Moorpark,CA93021(805)553-5000  
Rev. A 1-18-06  
1
P/N 620001  
 
Fixture Housing Entry Hub Repair Instructions.  
STEP 2  
1. Ifthereisnointernalbondwireasshown,skiptoSTEP3.  
2. Ifthereisaninternalbondwireoranon-listedpottingmaterialaroundthebondpost,removethepottingmaterial  
completely.Anon-listedpottingmaterialwouldbesilicone,RTV,etc.  
a. Be very careful not to damage the No. 8 bond wire, the screw or the post.  
3. Replacethebondwireorthebondingscrewifitisdamaged.ThengotoinstructionSTEP4andcompletethe  
procedures through STEP 6.  
Light Fixture  
Cord  
Internal Bond  
Wire  
Remove bonding  
lug potting  
material if  
present, check  
that screw is  
tight.  
Fixture 2.  
Rev. A 1-18-06  
3
P/N 620001  
 
Fixture Housing Entry Hub Repair Instructions.  
STEP 3  
If there is no internal bond wire in the conduit, the fixture housing will appear as shown in Figure 3.  
No bond wire  
in conduit  
unused bond  
screw.  
Figure 3.  
P/N 620001  
4
Rev. A 1-18-06  
 
Fixture Housing Entry Hub Repair Instructions.  
STEP 4  
WARNING  
Working with muriatic acid can be dangerous. When cleaning elements always wear rubber gloves  
and eye protection. Add acid to water, do not add water to acid. Splashing or spilling acid can cause  
severe personal injury and/or property damage.  
1. Completely clean the fixture housing, the light fixture and the pool wall of all of the brown/black staining.  
The stain can be removed by brushing the stained area with a stainles steel pool brush.  
a. For stubborn stains, treat the stained area with a mild solution of muriatic acid and water (1:5 ratio).  
2. Remove any excess plaster that may be around the entry hub area of the fixture housing.  
Remove all  
staining from the  
entry hub, fixture  
housing, and  
light fixture.  
Figure 4.  
Rev. A 1-18-06  
5
P/N 620001  
 
Fixture Housing Entry Hub Repair Instructions.  
STEP 5.  
1. Attach an anode block, (with an allen head set screw), installed directly to one of the two unused posts on the  
hub ring.  
a. This is done by pushing the center hole of the block firmly and completely over the post, press-fitting it  
into place.  
2. Position the anode to clear the fixture cord with its rounded edge pointed away from the center of the conduit  
entry, see Figure 5.  
Figure 5.  
P/N 620001  
6
Rev. A 1-18-06  
 
Fixture Housing Entry Hub Repair Instructions.  
STEP 6.  
1. After fully pressing the anode block into place, tighten the set screw with a 3/32 inch allen wrench,  
see Figure 6.  
a. The allen wrench is not supplied with the kit.  
Set Screw  
Figure 6.  
Rev. A 1-18-06  
7
P/N 620001  
 
Fixture Housing Entry Hub Repair Instructions.  
STEP 7  
1. If a bonding wire is connected to the bonding lug in the fixture housing cover this connection with a listed  
potting compound, (Scotchcast 2134 or equivelant).  
a. This will require the pool water level to be lowered and the potted area dried.  
b. Allow 30 minutes prior to applying the epoxy putty; see item 2, below.  
2. Completely cover the exposed entry hub with two parts of underwater epoxy putty, (supplied with this kit), to  
at least 1/4 inch thickness.  
a. Do not cover the anode block.  
b. Allow the light fixture cord to move freely within the putty.  
NOTE  
Cord must move freely within the putty to allow the removal of the light fixture should it ever need repair or replacement.  
Do not cover anode  
block with potting  
compound.  
Potting Compound  
Figure 7.  
P/N 620001  
8
Rev. A 1-18-06  
 
SECTION II. ALTERNATE REPAIR INSTRUCTIONS, BEFORE 1998.  
This repair procedure can be used both for small fixture housings and for those with angled  
conduit hubs.  
STEP 1.  
Before starting repair, ensure that the inside of the fixture housing has the same style entry hub as shown in  
Figure 1. It is necessary to verify the correct style entry hub for this warranty repair. The hub may be at the top  
on the large radius of the fixture housing (45 degree entry), or assembled to the small fixture housing. Before  
continuing, ensure the conduit entry hub matches Figure 1.  
Do not attempt the repair on any fixture housing with any other style entry hub. Even if another type fixture  
housing shows the same staining, it is likely to be caused by another problem. In that case this procedure will  
not work and the repair will not be covered by warranty.  
Three posts on a  
ring with the hub  
lip formed over  
the edge of the  
ring I.D.  
Figure 1.  
Rev. A 1-18-06  
9
P/N 620001  
 
Alternate Repair Instructions  
STEP 2  
WARNING  
Working with muriatic acid can be dangerous. When cleaning elements always wear rubber gloves  
and eye protection. Add acid to water, do not add water to acid. Splashing or spilling acid can cause  
severe personal injury and/or property damage.  
1. If there is no internal bond wire as shown, skip to STEP 6.  
2. If there is an internal bond wire with a non-listed potting material around the bond post, remove the potting  
material completely. A non-listed potting material would be silicone, RTV, etc.  
a. Be very careful not to damage the No. 8 bond wire, the screw or the post.  
3. Replace the bond wire or the bonding screw if it is damaged. Then, go to instruction STEP 3 and complete the  
procedures through STEP 5.  
Light Fixture  
Cord  
Internal Bond  
Wire  
Remove bonding  
lug non-listed  
potting material if  
present, check  
that screw is  
tight.  
Fixture 2.  
P/N 620001  
10  
Rev. A 1-18-06  
 
Alternate Repair Instructions  
STEP 3  
1. Attach No. 8 copper jumper wire to one of the two unused posts on the hub ring.  
a. Place the ring over the post, and press the jumper wire in the gap between the ring and post opposite the  
ring set screw.  
2. Tighten the set screw firmly.  
Post clamp  
ring and set  
screw  
Anode  
#10  
Stainless  
Screw  
Copper  
Mechanical  
Lug  
Figure 3.  
Rev. A 1-18-06  
11  
P/N 620001  
 
Alternate Repair Instructions  
STEP 4  
1. Attach the anode asssembly to the jumper wire using the mechnical lug.  
2. Tighten all the screws firmly.  
3. Position the anode to clear the light fixture and the cord, and to be away from the entry hub.  
Anode  
Figure 4.  
P/N 620001  
12  
Rev. A 1-18-06  
 
Alternate Repair Instructions  
STEP 5  
1. Completely cover the entire entry hub, the bond wire and the post clamp with two parts underwater epoxy  
putty, (supplied with this kit), to at least 1/4 inch thickness.  
a. If a bonding wire is connected to the bonding lug in the fixture housing cover this connection with a listed  
potting compound, (Scotchcast 2134 or equivelant).  
b. This will require the pool water level to be lowered and the potted area dried.  
c. Allow 30 minutes prior to applying the epoxy putty.  
2. Do not cover the anode block.  
3. Allow the light fixture cord to move freely within the putty.  
NOTE  
Cord must move freely within the putty to allow the removal of the light fixture should it ever need repair or replacement.  
Do not cover  
anode assy.  
with potting  
compound  
Potting  
Compound  
Figure 5.  
Rev. A 1-18-06  
13  
P/N 620001  
 
Alternate Repair Instructions  
STEP 6  
If there is no internal bond wire in the conduit, the unused bond screw and hub can be used to attach the  
jumper wire.  
No bond wire  
in conduit  
unused bond  
screw  
Figure 6.  
P/N 620001  
14  
Rev. A 1-18-06  
 
Alternate Repair Instructions  
STEP 7  
1. Attach the No. 8 copper jumper wire to the unused bond lug and tighten the screw frimly.  
2. Attach the anode assembly to the jumper wire using the mechanical lug.  
3. Tighten all the screws firmly.  
4. Position the anode to clear the light fixture and the cord.  
a. Ensure the anode is positioned away from the entry hub.  
Anode  
Jumper wire #8  
copper bare  
Copper Mechanical  
Lug  
Figure 7.  
Rev. A 1-18-06  
15  
P/N 620001  
 
Alternate Repair Instructions  
STEP 8  
1. Completely cover the entire entry hub and the jumper wire connection with two parts of underwater epoxy  
putty, (supplied with this kit), to at least 1/4 inch thickness.  
a. If a jumper wire is connected to the bonding lug in the fixture housing cover this connection with a listed  
potting compound, (Scotchcast 2134 or equivelant).  
b. This will require the pool water level to be lowered and the potted area dried.  
c. Allow 30 minutes prior to applying the epoxy putty.  
2. Do not cover the anode block.  
3. Allow the light fixture cord to move freely within the putty.  
NOTE  
Cord must move freely within the putty to allow the removal of the light fdixture should it ever need repair or replacement.  
Do not cover  
anode block with  
potting  
compound.  
Potting Compound  
SAVE THESE INSTRUCTIONS.  
16  
P/N 620001  
Rev. A 1-18-06  
 

Peavey Speaker 115P User Manual
Peavey Stereo Amplifier PR 15 D User Manual
Pelco Computer Hardware DX8100 ISCI User Manual
Philips Network Router SL400i User Manual
Philips TV Antenna SDV7120 User Manual
Planar Car Video System PXL2471MW User Manual
Powermate Portable Generator PC054300017 User Manual
Precor Fitness Electronics 523 User Manual
ProMaster Camera Accessories FL100 Canon User Manual
PSC Scanner PowerScan User Manual