Pella Window 80GZ0102 User Manual

©2008 Pella Corporation  
Part Number: 80GZ0102  
INSTALLATION INSTRUCTIONS - INSTRUCCIONES DE INSTALACION  
ADVANCED PERFORMANCE AND HURRICANESHIELD® IMPACT RESISTANT  
CLAD FRAME AND CIRCLE HEAD WINDOWS IN WOOD FRAME CONSTRUCTION  
These instructions were tested and are Dade County certified for single laminated glass and  
ASTM (Hallmark) certified for laminated insulating glass.  
Important Safety Information:  
Pella® HurricaneShield® products have been tested in accordance with the large missile impact  
testing requirements of ASTM E 1886 and ASTM E 1996. Pella HurricaneShield products are  
neither hurricane proof nor are they shatter proof. Severe wind and rain may produce temporary  
conditions which exceed product performance standards. When these units are subjected to  
intense storms or extreme conditions, which exceed the intended design pressures, air, water and  
flying debris infiltration may occur. The performance of any building is dependent upon the  
design, installation, and workmanship of the entire building system. Pella Corporation strongly  
recommends consulting an experienced architect, contractor, or structural engineer prior to  
installation of Pella products.  
The individual (building owner, architect, contractor, installer and/or consumer) responsible  
for the project must take into account local conditions, building codes, inherent component  
limitations, the effects of aging and weathering on building components, and other design issues  
relevant to each project. The determination of the suitability of all building components for each  
project, as well as the design and installation of flashing and sealing systems, are the responsibility  
of the building owner, architect, contractor, installer and/or consumer.  
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Always read the Pella® Limited Warranty before purchasing or installing Pella products. By installing  
this product, you are acknowledging that this Limited Warranty is part of the terms of the sale. Failure  
to comply with Pella installation and maintenance instructions may void your Pella product warranty.  
See Limited Warranty for complete details at http://warranty.pella.com.  
 
E. Apply sill flashing tape #1. #UT A PIECE OF mASHING TAPE ꢂꢃꢅ  
longer than the opening width. Apply at the bottom of the  
OPENING AS SHOWN ꢁꢂ% SO IT OVERHANGS ꢂꢅ TO THE EXTERIORꢇ  
ꢂꢇ  
ꢆꢇ  
ꢀ&  
Note: The tape is cut 12" longer than the width so that it  
will extend 6" up each side of the opening.  
ꢂꢌꢃꢇ  
ꢂꢌꢃꢇ  
F. Tab the sill flashing tape and fold. #UT ꢂꢅ WIDE TABS AT EACH  
CORNER ꢁꢂꢀꢃꢅ FROM EACH SIDE OF CORNER ꢁꢂ& ꢇ &OLD TAPE TO THE  
exterior and press firmly to adhere it to the water resistive barrier.  
ꢀ'  
'ꢇ Apply sill flashing tape #2. #UT A PIECE OF mASHING TAPE ꢂꢃꢅ LONGER THAN THE OPENING WIDTHꢇ  
!PPLY AT THE BOTTOMꢎ OVERLAPPING TAPE ꢈꢂ BY AT LEAST ꢂꢅꢇ $/ ./4 ALLOW THE TAPE TO EXTEND  
PAST THE INTERIOR FACE OF THE FRAMING ꢁꢂ' ꢇ  
Note: The flashing tape may not fully cover framing members.  
H. Install and level sill spacers. Place  
ꢂꢇ  
ꢂꢅ WIDE BY ꢂꢀꢆꢅ THICK SPACERS ON THE  
ꢀ)  
BOTTOM OF THE WINDOW OPENING ꢂꢀꢃꢅ  
from each side. Spacers are also required  
at points where windows are joined  
in multiple window applications. Add  
shims as necessary to ensure the spacers  
are level. Once level, attach spacers and  
shims to prevent movement.  
ꢀ(  
Note: Improper placement of shims  
or spacers may result in bowing the  
bottom of the window.  
WINDOW PREPARATION  
2
6" MAX  
A. Remove plastic wrap and cardboard packaging from window.  
FOR PLACEMENT  
OF FRAME  
SCREWS AND  
INSTALLATION  
CLIPS  
Note: If screens, grilles or hardware are removed from the  
window at this time, label them and store them in a protected  
area.  
10"  
MAX  
10"  
MAX  
For installation using installation clips, preceed to Step C.  
10"  
B. Windows using frame screws:  
MAX  
Pre-drill installation screw holes.  
On the room side of the window,  
DRILL ꢂꢉꢀꢌꢆꢅ DIAMETER CLEARANCE  
holes through the frame as shown  
on the placement diagram.  
ꢁ#  
6" MAX  
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6" 10"  
10"  
6"  
DMFBSBODFꢀIPMF  
ꢂꢍꢂꢌꢃꢇ  
MAX MAX MAX MAX  
Space the holes a maximum  
OF ꢌꢅ FROM EACH END AND A  
MAXIMUM OF ꢂꢄꢅ ON CENTER ON  
the head, jambs and sill.  
$MBEꢀ'SBNFꢀ4JMM  
ꢁ$  
C. Fold out installation fin to 90°. Be careful not to remove  
or tear the fin corners.  
Note: If the fin is not at 90°, the window will not line up  
correctly on the interior.  
#6 x 5/8” corrosion  
resistant screws  
6“ from end  
D. Windows using Installation Clips: Install installation  
clips. Place the clip so that the lip is facing up and against  
the installation fin, at the locations shown in the placement  
DIAGRAMꢇ 3ECURE THE CLIP BY DRIVING ꢈꢌ X ꢋꢀꢍv CORROSION  
resistant screws through the outer two holes of the three  
holes shown.  
Lip  
2D  
 
SETTING AND FASTENING THE WINDOW  
3
TWO OR MORE PEOPLE WILL BE REQUIRED FOR THE FOLLOWING STEPS.  
A. Insert the window from the exterior of the building.  
Place the bottom of the window on the spacers at  
the bottom of the opening, then tilt the top into  
position. Center the window between the sides of the  
opening to allow clearance for shimming, and insert  
one roofing nail in the first hole from the top of each  
jamb nailing fin. These are used to hold the window  
ꢂ"  
in place while shimming it plumb and square.  
B. Plumb and square window. Place shims between  
the window frame and the rough opening at each  
installation screw hole. Adjust the shims as required  
to plumb and square the window in the opening.  
ꢂ#  
Note: DO NOT over shim.  
*OUFSJPS  
C. Check the interior reveal. Make sure the  
measurement from the interior face of the window to  
the interior face of the wall is equal at several points  
around the window.  
ꢂ$  
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NN  
Note: If the dimensions are not equal, check  
to make sure the fins are folded out to 90° at  
all points.  
D. Fasten the window to opening. On windows with a fixed  
EXTRUDED lNꢎ DRILL ꢂꢀꢍꢅ DIAMETER HOLES IN THE lN  
EVERY ꢂꢃꢅꢇ $RIVE A ꢃꢅ GALVANIZED ROOlNG NAIL  
INTO EACH OF THE PREꢊPUNCHED AND PREꢊDRILLED  
holes.  
&YUFSJPS  
For flexible fins: Drive nails until the head  
ꢂ%  
contacts the fin, however DO NOT sink  
ꢂ%  
the head. This allows for movement of  
building materials.  
Note: Make sure the fin corner is lying as  
flat as possible.  
 
INTEGRATING THE WINDOW TO THE WATER RESISTIVE BARRIER  
4
A. Units that do not have pre-applied fin  
corners: Cut four pieces of flashing tape  
ꢂꢊꢂꢀꢃꢅ LONGꢇ !PPLY ONE PIECE OF mASHING  
tape to each end of the sill fin so that it  
EXTENDS ꢂꢊꢂꢀꢃꢅ PAST THE END OF THE SILL  
fin. Apply one piece of flashing tape to  
the bottom end of each flexible vinyl fin,  
BEGINNING ꢂꢊꢂꢀꢃꢅ FROM THE END OF THE lNꢎ  
and lapping over the flashing tape that  
extends from the end of the sill fin.  
ꢄ"  
TU  
ꢄ"  
OE  
Note: The flashing tape must be applied approximately 1/2"  
onto the frame cladding at the jambs and head. Pre-folding the  
tape at 1/2" before removing the paper backing will make it  
easier to apply the tape correctly. If the siding is less than 1/2"  
thick, adjust the dimension of the fold so the exterior sealant  
line will cover the exterior edge of the tape.  
B. Apply side flashing tape. #UT TWO PIECES OF mASHING TAPE ꢋꢅ LONGER  
than the frame height of the window. Position the tape so it laps  
ꢂꢀꢃꢅ ONTO THE FRAME CLADDINGꢎ COVERS THE lN AND LAPS ONTO THE WATER  
RESISTIVE BARRIERꢇ 4HE TAPE SHOULD EXTEND ꢃꢅ ABOVE THE TOP OF THE  
WINDOW AND ꢉꢅ BELOW THE BOTTOM OF THE WINDOWꢇ 0RESS THE TAPE DOWN  
firmly while folding down the excess tape at the top and bottom of  
the window.  
Note: DO NOT tape or seal the bottom nailing fin.  
ꢄ#  
C. Circle top window:  
Apply top flashing tape. First layer: Several pieces of flashing tape will be needed  
to cover the top fin. Start taping from the sides of the window working toward the  
peak. To determine the length of cuts, hold the tape along the radius, and cut the  
tape just past where it leaves the top fixed extruded fin or for the flexible fin, just  
PAST THE mEXIBLE WEATHERꢊ  
strip. The top tape must  
overlap the one beneath  
it in order to divert water  
properly. The sharper the  
arc of the window, the  
shorter the pieces of tape  
will be.  
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Second layer: Apply a  
second layer of tape just  
above and overlapping the  
first layer of flashing tape by  
ꢂꢅ AND OFFSETTING THE SEAMS  
of the first layer. Press the  
tape down firmly.  
4FDPOEꢀ-BZFS  
 
C1. Rectangular window:  
Apply top flashing tape. Cut two pieces of flashing tape  
long enough to go across the top of the window and  
EXTEND ꢂꢅ PAST THE mASHING TAPE ON BOTH SIDESꢇ !PPLY  
ONE PIECE OF TAPE LAPPING IT ꢂꢀꢃꢅ ONTO THE FRAME  
cladding, covering the fin and lapping onto the  
water resistive barrier. Fold the overlapping tape  
down, and press all tape down firmly. Apply the  
second piece of tape just above and overlapping  
THE lRST PIECE OF mASHING TAPE BY ꢂꢅꢇ 0RESS THE  
tape down firmly.  
ꢄ$ꢀ  
ꢄ$ꢀ  
ꢂꢇ  
ꢂꢇ  
#ꢃꢇ Angle top window:  
Apply top flashing tape. /N THE SHORT SIDE OF A TRAPEZOID  
window, DO NOT allow the side flashing tape to extend higher  
than the top tape will cover.  
ꢄ%  
&YUFSJPS  
D. Fold down top flap OF WATER RESISTIVE BARRIER ꢁꢆ$ ꢇ  
E. Apply flashing tape to diagonal cuts. Cut  
PIECES OF mASHING TAPE AT LEAST ꢂꢅ LONGER THAN  
the diagonal cuts in the water resistive  
ꢄ&  
barrier. Apply the tape covering the entire  
diagonal cut in the resistive water barrier  
at both upper corners of the window.  
ꢄ&  
Note: Be sure to overlap the top  
corners (4E).  
Note: If installing the window using installation  
clips, proceed to Step 6 - Installation Clip Method.  
SECURING THE WINDOW  
5
A. Install a #10 x 3-1/2" corrosion resistant wood  
screw INTO EACH PREꢊDRILLED SCREW HOLEꢇ  
#10 x 3-1/2"  
corrosion  
resistant  
Note: Minimum 1-1/4" embedment into the  
wall framing is required.  
5A  
wood screw  
Proceed to Step 7.  
INTERIOR  
INSTALLATION CLIP METHOD  
6
A. Fasten the window to the opening BY DRIVING TWO ꢈꢌ ꢂꢊꢂꢀꢃv OR LONGER  
CORROSION RESISTANT SCREWS INTO THE PREꢊPUNCHED HOLES IN THE CLIPSꢇ )F  
clips are bent and fastened to the interior stud/block, install the screws  
as close to the bend as possible.  
6A  
Note: DO NOT shim above the window. For masonry openings use  
two 3/16” x 1-1/2” masonry screws per clip. Pre-drill the masonry  
before attempting to drive the screws in.  
 
INTERIOR SEAL  
7
Caution: Ensure use of low pressure polyurethane window and door insulating foams  
and strictly follow the foam manufacturer’s recommendations for application. Use of high  
pressure foams or improper application of the foam may cause the window frame to bow  
and hinder operation.  
A. Apply insulating foam sealant. &ROM THE INTERIORꢎ INSERT THE NOZZLE  
*OUFSJPS  
OF THE APPLICATOR APPROXIMATELY ꢂꢅ DEEP INTO THE SPACE BETWEEN THE  
WINDOW AND THE ROUGH OPENING AND APPLY A ꢂꢅ DEEP BEAD OF FOAMꢇ  
4HIS WILL ALLOW ROOM FOR EXPANSION OF THE FOAM AND WILL MINIMIZE  
SQUEEZE OUTꢇ )F USING FOAM OTHER THAN 'REAT 3TUFF - 7INDOW  
and Door Insulating Foam Sealant by the Dow Chemical  
ꢆ"  
Company, allow the foam to cure completely  
ꢁUSUALLY ꢍ TO ꢃꢆ HOURS BEFORE PROCEEDING TO  
the next step.  
Note: DO NOT completely fill the space from the  
back of the fin to the interior face of the opening.  
SEALING THE WINDOW TO THE EXTERIOR WALL CLADDING  
8
When applying siding, brick veneer or other exterior finish material, leave adequate space  
between the window frame and the material for sealant. Refer to the illustration that  
corresponds to your finish material.  
Note: The sealant details shown are standard recommendations from the sealant industry.  
Contact your sealant supplier for recommendations and instructions for these and any  
other applications.  
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SEALING THE WINDOW TO THE EXTERIOR WALL  
CLADDING (continued)  
8
A. Insert backer rod into the space around the window to provide approximately  
ꢂꢀꢆꢅ CLEARANCE BETWEEN THE BACKER ROD AND THE EXTERIOR FACE OF THE WINDOWꢇ  
Note: Backer rod adds shape and depth for the  
sealant line.  
B. Apply a bead of high quality exterior grade sealant to  
ꢇ"  
the entire perimeter of the window.  
Note: For wood siding applications, when using the  
flexible fin, ensure the sealant bead covers the exterior  
edge of the fin weather-strip.  
C. Shape, tool and clean excess sealant. When finished,  
the sealant should be the shape of an hourglass.  
Note: This method creates a more flexible sealant  
line capable of expanding and contracting.  
ꢇ#  
9INTERIOR FINISH  
If products cannot be finished immediately, cover with clear plastic to protect from dirt, damage and  
MOISTUREꢇ 2EMOVE ANY CONSTRUCTION RESIDUE BEFORE lNISHINGꢇ 3AND ALL WOOD SURFACES LIGHTLY WITH ꢂꢍꢄ  
GRIT OR lNER SANDPAPERꢇ $/ ./4 USE STEEL WOOLꢇ "% #!2%&5, ./4 4/ 3#2!4#( 4(% ',!33ꢇ  
Remove sanding dust.  
Pella products must be finished per the below instructions; failure to follow these instructions voids the  
Limited Warranty.  
s /N CASEMENT AND AWNINGSꢎ IT IS OPTIONAL TO STAIN OR lNISH THE VERTICAL AND HORIZONTAL SASH EDGESꢇ  
s /N SINGLEꢊHUNG AND DOUBLEꢊHUNGꢎ DO NOT PAINTꢎ STAIN OR lNISH THE VERTICAL SASH EDGESꢎ ANY lNISH  
on the vertical sash edges may cause the sash to stick; it is optional to paint, stain or finish the  
HORIZONTAL SASH EDGESꢇ  
s /N PATIO DOORSꢎ IT IS OPTIONAL TO PAINTꢎ STAIN OR lNISH THE VERTICAL AND HORIZONTAL PANEL EDGESꢇ  
Note: To maintain proper product performance do not paint, finish or remove the weather-  
stripping, mohair dust pads, gaskets or vinyl parts. Air and water leakage will result if these  
parts are removed. After finishing, allow venting windows and doors to dry completely before  
closing them.  
Pella Corporation is not responsible for interior paint and stain finish imperfections for any product  
THAT IS NOT FACTORYꢊAPPLIED BY 0ELLA #ORPORATIONꢇ 5SE OF INAPPROPRIATE lNISHESꢎ SOLVENTSꢎ BRICKWASHꢎ OR  
cleaning chemicals will cause adverse reactions with window and door materials and voids the  
Limited Warranty.  
For additional information on finishing see the Pella Owner’s Manual or got to www.pella.com.  
EXTERIOR FINISH  
The exterior frame and sash are protected by aluminum cladding with our tough EnduraClad® or  
%NDURA#LAD 0LUS BAKEDꢊON FACTORY lNISH THAT NEEDS NO PAINTINGꢇ #LEAN THIS SURFACE WITH MILD SOAP AND  
water. Stubborn stains and deposits may be removed with mineral spirits. DO NOT use abrasives.  
DO NOT scrape or use tools that might damage the surface.  
Use of inappropriate finishes, solvents, brickwash or cleaning chemicals will cause adverse reactions  
with window and door materials and voids the Limited Warranty.  
CARE AND MAINTENANCE  
Care and maintenance information is available in the Pella Owner’s Manual. You can obtain an owner’s  
manual by contacting your local Pella retailer. This information is also available on www.pella.com.  
 
IMPORTANT NOTICE  
Because all construction must anticipate some water infiltration, it is important that the wall system be  
designed and constructed to properly manage moisture. Pella Corporation is not responsible for claims  
or damages caused by anticipated and unanticipated water infiltration; deficiencies in building design,  
construction and maintenance; failure to install Pella® products in accordance with Pella installation  
instructions; or the use of Pella products in wall systems which do not allow for proper management  
of moisture within the wall systems. The determination of the suitability of all building components,  
including the use of Pella products, as well as the design and installation of flashing and sealing systems  
are the responsibility of the Buyer or User, the architect, contractor, installer, or other construction  
professional and are not the responsibility of Pella.  
Pella products should not be used in barrier wall systems which do not allow for proper management of  
moisture within the wall systems, such as barrier Exterior Insulation and Finish Systems (EIFS)  
ꢁALSO KNOWN AS SYNTHETIC STUCCO ꢎ OR OTHER NONꢊWATER MANAGED SYSTEMSꢇ %XCEPT IN THE STATES OF  
#ALIFORNIAꢎ .EW -EXICOꢎ !RIZONAꢎ .EVADAꢎ 5TAHꢎ AND #OLORADOꢎ Pella makes no warranty of any kind  
and assumes no responsibility for Pella windows and doors installed in barrier wall systems. In  
the states listed above, the installation of Pella products in barrier wall or similar systems must be  
in accordance with Pella installation instructions.  
Product modifications that are not approved by Pella Corporation will void the Limited Warranty.  
ADDITIONAL CUTTING PATTERNS  
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5SBQF[PJE  
3JHIUꢀ5SJBOHMF  
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