Miller Electric Welder DB1712RDI25 User Manual

OM-1600  
199 525E  
1/2005  
Processes  
TIG (GTAW) Welding  
Description  
TIG Torch  
Diamondback Series  
GTAW Torches  
DB1712R, DB1725R, DB1712RDI, DB1725RDI,  
DB1712RDI25, DB1725RDI25, DB17V12R,  
DB17V25R, DB17V12-2, And DB17V25-2  
 
TABLE OF CONTENTS  
WARRANTY  
 
Notes  
 
SECTION 1 SAFETY PRECAUTIONS FOR GTAW  
TORCHES READ BEFORE USING  
SR6_8/03  
1-1. Symbol Usage  
Y
Marks a special safety message.  
Means Warning! Watch Out! There are possible hazards with this  
procedure! The possible hazards are shown in the adjoining symbols.  
. Means NOTE; not safety related.  
This group of symbols means Warning! Watch Out! Possible ELECTRIC SHOCK and HOT PARTS hazards.  
Consult symbols and related instructions below for necessary actions to avoid the hazards.  
1-2. GTAW Torch Hazards  
GTAW WELDING can be hazardous.  
PROTECT YOURSELF AND OTHERS FROM POSSIBLE SERIOUS INJURY OR DEATH. KEEP CHILDREN  
AWAY. PACEMAKER WEARERS KEEP AWAY UNTIL CONSULTING YOUR DOCTOR.  
In welding, as in most jobs, exposure to certain hazards occurs. Welding is safe when precautions are taken. The  
safety information given below is only a summary of the more complete safety information found in the welding  
power source Owner’s Manual. Read and follow all safety precautions.  
HAVE ALL INSTALLATION, OPERATION, MAINTENANCE, AND REPAIR WORK PERFORMED ONLY BY  
QUALIFIED PEOPLE.  
ELECTRIC SHOCK can kill.  
WELDING can cause fire or explosion.  
1. Always wear dry insulating gloves.  
2. Insulate yourself from work and ground.  
3. Do not touch live electrode or electrical parts.  
1. Do not weld near flammable material.  
2. Do not weld on closed containers.  
3. Watch for fire; keep extinguisher nearby.  
4. Repair or replace worn, damaged, or cracked  
torch or cable insulation.  
5. Turn off welding power source before changing  
tungsten electrode or torch parts.  
HOT SURFACES can burn skin.  
1. Allow torch to cool before touching.  
2. Do not touch hot metal.  
6. Keep all covers and handle securely in place.  
3. Protect hot metal from contact by others.  
ARC RAYS can burn eyes and skin.  
1. Wear welding helmet with correct shade of filter.  
2. Wear correct eye and body protection.  
3. Cover exposed skin.  
NOISE can damage hearing; SOME  
APPLICATIONS, SUCH AS PULSING,  
are noisy.  
FUMES AND GASES can be hazardous  
to your health.  
1. Check for noise level limits exceeding those  
specified by OSHA.  
2. Use approved ear plugs or ear muffs if noise level  
is high.  
3. Warn others nearby about noise hazard.  
1. Keep your head out of the fumes.  
2. Ventilate area, or use breathing device.  
3. Read Material Safety Data Sheets (MSDSs) and  
manufacturer’s instructions for material used.  
BUILD UP OF GAS can injure or  
kill  
1. Shut off shielding gas supply when not in  
use.  
2. Always ventilate confined spaces or use  
approved air-supplied respirator.  
OM-1600 Page 1  
 
 
EMF INFORMATION  
ConsiderationsAbout Welding And The Effects Of Low Frequency  
1. Keep cables close together by twisting or taping them.  
2. Arrange cables to one side and away from the operator.  
3. Do not coil or drape cables around your body.  
Electric And Magnetic Fields  
Weldingcurrent, as it flows through welding cables, will cause electro-  
magnetic fields. There has been and still is some concern about such  
fields. However, after examining more than 500 studies spanning 17  
years of research, a special blue ribbon committee of the National  
Research Council concluded that: “The body of evidence, in the  
committees judgment, has not demonstrated that exposure to power-  
frequency electric and magnetic fields is a human-health hazard.”  
However, studies are still going forth and evidence continues to be  
examined.Until the final conclusions of the research are reached, you  
may wish to minimize your exposure to electromagnetic fields when  
welding or cutting.  
4. Keep welding power source and cables as far away from oper-  
ator as practical.  
5. Connect work clamp to workpiece as close to the weld as  
possible.  
About Pacemakers:  
To reduce magnetic fields in the workplace, use the following  
procedures:  
Pacemaker wearers consult your doctor first. If cleared by your doc-  
tor, then following the above procedures is recommended.  
OM-1600 Page 2  
 
 
SECTION 2 SPECIFICATIONS  
2-1. Specifications  
Model  
DB17  
DB17V (With Gas Valve)  
Ampere Rating  
Cooling Method  
Tungsten Size  
150 Amps W/Argon Gas @ 100% Duty Cycle DCEN, ACHF  
Air  
.020 Thru 1/8 in (0.5 Thru 3.3 mm)  
Cable Options  
12-1/2 ft (3.8 m) or 25 ft (7.6 m) One-Piece HighFlex  
12-1/2 ft (3.8 m) Or 25 ft (7.6 m) One-Piece HighFlex, Or  
12-1/2 ft (3.8 m) Or 25 ft (7.6 m) Two-Piece HighFlex  
Dimensions  
Length: 8 in (203 mm); Handle Diameter: 15/16 in (24 mm); Length: 8 in (203 mm); Handle Diameter: 15/16 in (24 mm);  
Weight: 3.7 oz (105 g)  
Weight: 4.5 oz (138 g)  
2-2. Duty Cycle  
100% Duty Cycle At 150 Amperes Using Argon Gas  
0
Definition  
10  
Duty Cycle is percentage of 10  
minutes that torch can weld at  
rated load without overheating.  
Minutes  
ContinuousWelding  
sb1.5* 8/93  
EXCEEDING RATED AMPERAGE can damage torch and void warranty.  
OM-1600 Page 3  
 
 
SECTION 3 INSTALLATION  
3-1. Required Torch Parts And Torch Assembly  
7
6
Assembling Torch Parts  
5
4
3
2
13  
1
9
15  
10  
14  
8
Or  
Ref. ST-802 566-B  
12  
11  
1
2
3
4
5
6
7
8
9
Cup  
Collet Body  
Heat Shield  
Backcap Insulator  
Collet  
O-Ring  
Backcap  
Torch Body  
Handle  
10 One-Piece Power Cable  
11 Power Cable Adapter  
Note: Connector needed only if torch is  
equippedwith two-piece cable (see Section  
3-2).  
AssemblingTorch Body  
Keep connections tight. Replace cup, heat  
shield, and backcap as needed.  
Installing Tungsten  
To adjust tungsten position, loosen back-  
cap.  
12 International Style Flow-Through  
Adapter  
Note: Adapter needed only if torch is  
equippedwith one-piece cable.  
13 Two-Piece Power Cable  
14 International Style Connector  
3-2. International Style Connector Assembly  
1
2
3
Weld Output Cable  
Insulating Boot  
Sleeve  
1
3
2
Slide insulating boot onto cable;  
strip cable and install sleeve.  
1 in  
(26 mm)  
4
5
Connector Body  
Setscrew  
Insert cable with sleeve fully into  
connector body, tighten setscrew,  
and slide insulating boot over con-  
nector.  
5
4
3
Tools Needed:  
ST-156 496  
OM-1600 Page 4  
 
 
3-3. Connecting Torch  
A. Connecting Torch With One-Piece Cable  
Y
Turn Off welding power  
source power before install-  
ing torch.  
If applicable, install high-frequency unit.  
Obtain the following hose:  
Torch Without Gas Valve  
1
Gas Hose With 5/8-18 Right-  
Hand Fittings  
Connections:  
4
2
3
4
5
Regulator/Flowmeter  
2
Gas Cylinder  
3
Welding Power Source  
Gas Valve  
Operating Torch Gas Valve:  
1
Valve controls gas preflow and post-  
flow. Open valve on torch just before  
welding.  
Preflow is used to purge the immedi-  
ate weld area of atomsphere.  
6
Postflow is required to cool tungsten  
and weld, and to prevent contamina-  
tion of tungsten and weld. After weld-  
ing, leave valve open about 1 sec-  
ond for every 10 amperes of weld  
current. Close valve on torch when  
postflow is finished.  
5
7
8
6
7
One-Piece Torch Cable  
Power Cable Adapter  
9
Connect gas hose and power cable  
to adapter before connecting adapt-  
er to weld output terminal.  
8
Work Clamp  
Connect work clamp to clean, paint-  
free location on workpiece, close to  
weld.  
Torch With Gas Valve  
4
2
Use wire brush to clean weld joint  
area.  
9
Foot Control  
3
1
6
5
803 313  
Tools Needed:  
7
8
5/8, 7/8 in  
9
OM-1600 Page 5  
 
 
B. Connecting Torch With Two-Piece Cable  
Y
Turn Off welding power  
source power before install-  
ing torch.  
If applicable, install high-frequency unit.  
2
4
3
1
Obtain the following hose:  
1
Gas Hose With 5/8-18 Right-  
Hand Fittings  
Torch Without Gas Valve  
Connections:  
2
3
4
5
6
7
Regulator/Flowmeter  
Gas Cylinder  
6
Welding Power Source  
Torch Gas-In Hose  
Torch Power Cable  
Work Clamp  
7
5
Connect work clamp to a clean,  
paint-free location on workpiece,  
close to weld area.  
Use wire brush to clean weld joint  
area.  
803 314  
8
8
9
Foot Control  
Gas Valve  
2
Torch With Gas Valve  
Valve controls gas preflow and  
postflow. Open valve on torch just  
before welding.  
3
4
Preflow is used to purge the imme-  
diate weld area of atomsphere.  
Tools Needed:  
Postflow is required to cool tung-  
sten and weld, and to prevent con-  
taminationof tungsten and weld. Af-  
ter welding, leave valve open about  
1 second for every 10 amperes of  
weld current. Close valve on torch  
when postflow is finished.  
9
6
5/8, 7/8 in  
5
7
803 664-A  
C. Connecting Torch With Flow-Through Type Connection  
Y
Turn Off welding power  
source power before install-  
ing torch.  
2
If applicable, install high-frequency unit.  
3
Obtain the following hose:  
4
1
Gas Hose With 5/8-18 Right-  
Hand Fittings  
Torch Without Gas Valve  
Connections:  
1
2
3
4
5
6
7
Regulator/Flowmeter  
Gas Cylinder  
5
Welding Power Source  
Gas Valve  
6
One-Piece Torch Cable  
Work Clamp  
Tools Needed:  
Connect work clamp to clean, paint-  
free location on workpiece, close to  
weld area.  
Use wire brush to clean metal at  
weld joint area.  
5/8, 7/8 in  
Ref. ST-802 540-A  
7
OM-1600 Page 6  
 
SECTION 4 MAINTENANCE & TROUBLESHOOTING  
4-1. Routine Maintenance  
Y
Disconnect torch before maintaining.  
40 Hours  
Repair or  
replace  
Clean and  
tighten weld  
terminals.  
Replace  
unreadable  
labels.  
cracked  
weld cable.  
Replace cracked parts  
Torch Body  
Torch Cable  
4-2. Troubleshooting  
Before using troubleshooting table, check selection and preparation of tungsten  
NOTE  
Trouble  
Remedy  
and visible at the torch.  
Check and be sure shielding gas is present.  
tablishingarc.  
Check cables and torch for cracks or bad connections. Be sure that torch cables are not close to any  
grounded metal. Repair or replace necessary parts.  
Check torch consumables. Be sure collet and collet body are correctly installed and tightened (see Sec-  
tion 3-1).  
Check welding power source High Frequency control, and if necessary, check and adjust spark gaps.  
Torch gas valve not working properly (if Have Factory Authorized Service Station/Service Distributor check valve.  
applicable).  
No shielding gas flow from torch.  
Be sure valves on gas supply are open.  
Check cable for kinks or blockage.  
Check and tighten all gas supply fittings.  
Tungsten electrode oxidizing and not re- Shield weld zone from drafts.  
mainingbright after conclusion of weld.  
Increase postflow time.  
Increase gas flow rate. Check manufacture’s recommendations.  
Check and tighten all gas fittings.  
Check gas valve and flow meter/regulator.  
sumption.  
Check polarity setting on welding power source (see welding power source Owner’s manual).  
Check for proper gas flow rate. Check manufacture’s recommendations.  
If torch is water cooled, check torch and cables for water leaks. Repair or replace if necessary (see Sec-  
tion 4-1).  
OM-1600 Page 7  
 
 
Trouble  
Remedy  
Wandering arc  
Shield weld zone from drafts.  
Reduce gas flow rate.  
When using AC, check welding power source High Frequency control setting, and increase setting if nec-  
essary.  
Yellow powder or smoke on cup.  
Use proper type shielding gas.  
Check for proper gas flow rate. Check manufacture’s recommendations.  
Increase postflow time.  
Check torch cup size. Match cup size to joint being welded.  
Make sure base material is clean and free of contaminates.  
When using DC, check polarity, and/or polarity of welding cables.  
Use proper arc length. Arc length may be too long or too short.  
Erratic arc  
When using AC, check welding power source High Frequency control setting, and be sure it is operating  
continuously.  
When using AC, slow travel speed can cause erratic arc. Adjust travel speed.  
Check for proper type gas and correct flow rate. Check manufacture’s recommendations.  
Check and tighten gas fittings.  
Porosity in weld.  
Make sure base material and filler material is clean and free of contaminates.  
Check for impurities and moisture in gas lines. Purge if necessary.  
If torch is water cooled, check torch and cables for water leaks. Repair or replace if necessary (see Sec-  
tion 4-1).  
OM-1600 Page 8  
 
SECTION 5 SELECTING AND PREPARING TUNGSTEN  
ELECTRODE FOR DC OR AC WELDING  
ac/dc_gtaw 2/2004  
Y
Whenever possible and practical, use DC weld output instead of AC weld output.  
5-1. Selecting Tungsten Electrode (Wear Clean gloves To Prevent Contamination Of Tungsten)  
Amperage Range - Gas Type- Polarity  
Electrode Diameter  
DC Argon Electrode  
Negative/Straight Po-  
larity  
DC Argon Elec-  
trode Positive/Rev-  
erse Polarity  
AC Argon  
AC Argon −  
Balanced Wave  
2% Ceria (Orange Band), 1.5% Lan-  
thanum (Gray Band), Or 2% Thorium  
(Red Band) Alloy Tungstens  
.010”  
.020”  
.040”  
1/16”  
3/32”  
1/8”  
Up to 25  
15-40  
*
Up to 20  
15-35  
Up to 15  
5-20  
*
25-85  
*
20-80  
20-60  
50-160  
10-20  
15-30  
25-40  
40-55  
55-80  
80-125  
50-150  
130-250  
225-360  
300-450  
400-500  
600-800  
60-120  
100-180  
160-250  
200-320  
290-390  
340-525  
135-235  
250-400  
400-500  
500-750  
750-1000  
5/32”  
3/16”  
1/4”  
Pure Tungsten  
(Green Band)  
.010”  
.020”  
.040”  
1/16”  
3/32”  
1/8”  
Up to 15  
5-20  
*
Up to 15  
5-20  
Up to 10  
10-20  
*
15-80  
*
10-60  
20-30  
70-150  
125-225  
225-360  
360-450  
450-720  
720-950  
10-20  
15-30  
25-40  
40-55  
55-80  
80-125  
50-100  
100-160  
150-210  
200-275  
250-350  
325-450  
30-80  
60-130  
100-180  
160-240  
190-300  
250-400  
5/32”  
3/16”  
1/4”  
Zirconium Alloyed Tungsten (Brown  
Band)  
.010”  
.020”  
.040”  
1/16”  
3/32”  
1/8”  
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
Up to 20  
15-35  
Up to 15  
5-20  
20-80  
20-60  
50-150  
130-250  
225-360  
300-450  
400-550  
600-800  
60-120  
100-180  
160-250  
200-320  
290-390  
340-525  
5/32”  
3/16”  
1/4”  
Typical argon shielding gas flow rates are 15 to 35 cfh (cubic feet per hour).  
*Not Recommended.  
Figures listed are a guide and are a composite of recommendations from American Welding Society (AWS) and electrode manufacturers.  
OM-1600 Page 9  
 
 
5-2. Preparing Tungsten Electrode For Welding  
Y
Grinding the tungsten electrode produces dust and flying sparks which can cause injury and start fires. Use  
local exhaust (forced ventilation) at the grinder or wear an approved respirator. Read MSDS for safety infor-  
mation. Consider using tungsten containing ceria, lanthana, or yttria instead of thoria. Grinding dust from  
thoriated electrodes contains low-level radioactive material. Properly dispose of grinder dust in an environ-  
mentally safe way. Wear proper face, hand, and body protection. Keep flammables away.  
A. Preparing Tungsten For DC Electrode Negative (DCEN) Welding Or AC Welding With Inverter Machines  
2-1/2 Times  
Electrode Diameter  
1
Grinding Wheel  
Radial Grinding  
Causes Wandering Arc  
Grind end of tungsten on fine grit, hard  
abrasive wheel before welding. Do not use  
wheel for other jobs or tungsten can become  
contaminatedcausing lower weld quality.  
3
2
1
2
3
Tungsten Electrode  
Flat  
Diameter of this flat determines amperage  
capacity.  
4
Wrong Tungsten Preparation  
4
Straight Ground  
Ideal Tungsten Preparation Stable Arc  
Grind lengthwise, not radial.  
1
2
Tungsten Electrode  
Balled End  
B. Preparing Tungsten For Conventional AC Welding  
Ball end of tungsten by applying AC amper-  
age recommended for a given electrode  
diameter(see Section 5-1). Let ball on end of  
the tungsten take its own shape.  
1 1-1/2 Times  
Electrode Diameter  
1
2
SECTION 6 GUIDELINES FOR TIG WELDING (GTAW)  
6-1. Positioning The Torch  
Y
Weld current can damage electronic parts in vehicles. Discon-  
nect both battery cables before welding on a vehicle. Place work  
clamp as close to the weld as possible.  
. For additional information, see your distributor for a handbook on the  
3
Gas Tungsten Arc Welding (GTAW) process.  
2
1
Workpiece  
Make sure workpiece is clean before welding.  
Work Clamp  
Place as close to the weld as possible.  
4
2
3
4
5
6
Torch  
1
90°  
Filler Rod (If Applicable)  
Gas Cup  
Tungsten Electrode  
1015°  
4
Guidelines:  
5
6
The inside diameter of the gas cup should be at least three times the  
tungsten diameter to provide adequate shielding gas coverage. (For  
example, if tungsten is 1/16 in diameter, gas cup should be a minimum of  
3/16 in diameter.  
1025°  
5
6
Tungsten extension is the distance the tungsten extends out gas cup of  
torch.  
The tungsten extension should be no greater than the inside diameter of  
the gas cup.  
1/16 in  
3/16 in  
Arc length is the distance from the tungsten to the workpiece.  
Bottom View Of Gas Cup  
Ref. ST-161 892  
OM-1600 Page 10  
 
 
6-2. Torch Movement During Welding  
Tungsten Without Filler Rod  
75°  
Welding direction  
Form pool  
Tilt torch  
Move torch to front  
of pool. Repeat process.  
Tungsten With Filler Rod  
75°  
15°  
Welding direction  
Form pool  
Tilt torch  
Add filler metal  
Remove rod  
Move torch to front  
of pool. Repeat process.  
ST-162 002-B  
6-3. Positioning Torch Tungsten For Various Weld Joints  
“T” Joint  
Butt Weld And Stringer Bead  
20°  
90°  
70°  
75°  
20°  
15°  
10°  
Corner Joint  
Lap Joint  
20-40°  
90°  
75°  
75°  
15°  
15°  
30°  
ST-162 003 / S-0792  
OM-1600 Page 11  
 
 
SECTION 7 PARTS LIST  
1
3
4
7
6
8
2
5
11  
9
12  
15  
16  
20  
10  
13  
14  
21  
18  
17  
19  
17  
17  
22 or 23  
802 567-B  
Figure 7-1. Complete Torch Assembly  
OM-1600 Page 12  
 
 
Quantity  
Model  
DB  
DB  
DB  
DB  
DB  
DB  
1712R 1725R 1712RDI 1725RDI  
1712  
RDI25  
1725  
RDI25  
Item  
No.  
Stock  
No.  
Description  
Figure 7-1. Torch Models Without Gas Valve  
. . 1 . . . . . . 57Y02 . . . . . . . BACK CAP, long . . . . . . . . . . . . . . . . . . . . 1 . . . . 1 . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1  
. . 2 . . . . . 57Y04 . . . . . . . BACK CAP, button . . . . . . . . . . . . . . . . . . 1 . . . . 1 . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1  
. . . . . . . . . 199 591 . . . . . . . . . O-RING . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . 1 . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1  
. . 3 . . . . . . . . 18-7 . . . . . . . INSULATOR . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . 1 . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1  
. . 4 . . . . . . . DB17 . . . . . . . TORCH BODY . . . . . . . . . . . . . . . . . . . . . 1 . . . . 1 . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1  
. . 6 . . . . . . . 18CG . . . . . . . INSULATOR, cup . . . . . . . . . . . . . . . . . . . 1 . . . . 1 . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1  
. . 7 . . . . . 54N01 . . . . . . . GAS LENS INSULATOR, medium . . . . 1 . . . . 1 . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1  
. . 8 . . . . . 54N63 . . . . . . . GAS LENS INSULATOR, large . . . . . . . 1 . . . . 1 . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1  
. . 9 . . . . . . 10N24 . . . . . . . COLLET, 3/32 . . . . . . . . . . . . . . . . . . . . . . 1 . . . . 1 . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1  
. . 9 . . . . . 10N21 . . . . . . . COLLET, .020 . . . . . . . . . . . . . . . . . . . . . . 1 . . . . 1 . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1  
. . 9 . . . . . 10N22 . . . . . . . COLLET, .040 . . . . . . . . . . . . . . . . . . . . . . 1 . . . . 1 . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1  
. . 9 . . . . . 10N23 . . . . . . . COLLET, 1/16 . . . . . . . . . . . . . . . . . . . . . . 1 . . . . 1 . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1  
. . 9 . . . . . 10N25 . . . . . . . COLLET, 1/8 . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . 1 . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1  
. 10 . . . . . 10N32 . . . . . . . COLLET BODY, 3/32 . . . . . . . . . . . . . . . . 1 . . . . 1 . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1  
. 10 . . . . 10N29 . . . . . . . COLLET BODY, .020 . . . . . . . . . . . . . . . . 1 . . . . 1 . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1  
. 10 . . . . 10N28 . . . . . . . COLLET BODY, 1/8 . . . . . . . . . . . . . . . . . 1 . . . . 1 . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1  
. 10 . . . . 10N30 . . . . . . . COLLET BODY, .040 . . . . . . . . . . . . . . . . 1 . . . . 1 . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1  
. 10 . . . . 10N31 . . . . . . . COLLET BODY, 1/16 . . . . . . . . . . . . . . . . 1 . . . . 1 . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1  
. 11 . . . . 45V24 . . . . . . . GAS LENS, medium . . . . . . . . . . . . . . . . 1 . . . . 1 . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1  
. 11 . . . . 45V25 . . . . . . . GAS LENS, medium . . . . . . . . . . . . . . . . 1 . . . . 1 . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1  
. 11 . . . . 45V26 . . . . . . . GAS LENS, medium . . . . . . . . . . . . . . . . 1 . . . . 1 . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1  
. 11 . . . . 45V27 . . . . . . . GAS LENS, medium . . . . . . . . . . . . . . . . 1 . . . . 1 . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1  
. 11 . . . . 45V29 . . . . . . . GAS LENS, medium . . . . . . . . . . . . . . . . 1 . . . . 1 . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1  
. 12 . 45V0204 . . . . . . . GAS LENS, large . . . . . . . . . . . . . . . . . . . 1 . . . . 1 . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1  
. 12 . . . 45V116 . . . . . . . GAS LENS, large . . . . . . . . . . . . . . . . . . . 1 . . . . 1 . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1  
. 12 . . . . 45V64 . . . . . . . GAS LENS, large . . . . . . . . . . . . . . . . . . . 1 . . . . 1 . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1  
. 12 . . . 995795 . . . . . . . GAS LENS, large . . . . . . . . . . . . . . . . . . . 1 . . . . 1 . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1  
. 13 . . . . . 10N47 . . . . . . . NOZZLE, #7 alumina . . . . . . . . . . . . . . . . 1 . . . . 1 . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1  
. 13 . . . . 10N45 . . . . . . . NOZZLE, #10 alumina . . . . . . . . . . . . . . . 1 . . . . 1 . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1  
. 13 . . . . 10N46 . . . . . . . NOZZLE, #8 alumina . . . . . . . . . . . . . . . . 1 . . . . 1 . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1  
. 13 . . . . 10N48 . . . . . . . NOZZLE, #6 alumina . . . . . . . . . . . . . . . . 1 . . . . 1 . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1  
. 13 . . . . 10N49 . . . . . . . NOZZLE, #5 alumina . . . . . . . . . . . . . . . . 1 . . . . 1 . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1  
. 13 . . . . 10N50 . . . . . . . NOZZLE, #4 alumina . . . . . . . . . . . . . . . . 1 . . . . 1 . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1  
. 13 . . . . 10N44 . . . . . . . NOZZLE, #12 alumina . . . . . . . . . . . . . . . 1 . . . . 1 . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1  
. 14 . . . . 54N14 . . . . . . . NOZZLE, alumina medium . . . . . . . . . . . 1 . . . . 1 . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1  
. 14 . . . . 54N15 . . . . . . . NOZZLE, alumina medium . . . . . . . . . . . 1 . . . . 1 . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1  
. 14 . . . . 54N16 . . . . . . . NOZZLE, alumina medium . . . . . . . . . . . 1 . . . . 1 . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1  
. 14 . . . . 54N17 . . . . . . . NOZZLE, alumina medium . . . . . . . . . . . 1 . . . . 1 . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1  
. 14 . . . . 54N18 . . . . . . . NOZZLE, alumina medium . . . . . . . . . . . 1 . . . . 1 . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1  
. 15 . . . . 57N74 . . . . . . . NOZZLE, alumina large . . . . . . . . . . . . . . 1 . . . . 1 . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1  
. 15 . . . . 57N75 . . . . . . . NOZZLE, alumina large . . . . . . . . . . . . . . 1 . . . . 1 . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1  
. 15 . . . . 53N87 . . . . . . . NOZZLE, alumina large . . . . . . . . . . . . . . 1 . . . . 1 . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1  
. 15 . . . . 53N88 . . . . . . . NOZZLE, alumina large . . . . . . . . . . . . . . 1 . . . . 1 . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1  
. 16 . . . H100RM . . . . . . . HANDLE . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . 1 . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1  
. 17 . . . . 57Y03R . . . . . . . CABLE, power 25 ft 1 piece . . . . . . . . . . . . . . . 1 . . . . . . . . . . . . 1 . . . . . . . . . . . . 1  
. 17 . . . . 57Y01R . . . . . . . CABLE, power 12 ft 1 piece . . . . . . . . 1 . . . . . . . . . . . 1 . . . . . . . . . . . . 1 . . . . . 1  
. 18 . . . 105Z57 . . . . . . . ADAPTER, power cable (incl in DTP kit) 1 . . . . 1 . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1  
. 19 . . 194 720 . . . . . . . ADAPTER . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . 1 . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1  
. 20 . . 198 313 . . . . . . . HOSE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . 1 . . . . . . . . . . . . 1 . . . . . 1  
OM-1600 Page 13  
 
Quantity  
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DB  
DB  
DB  
DB  
DB  
DB  
1712R 1725R 1712 RDI 1725 RDI  
1712  
RDI 25  
1725  
RDI 25  
Item  
No.  
Stock  
No.  
Description  
Figure 7-1. Torch Models Without Gas Valve (continued)  
. 21 . . 194 722 . . . . . . . ADAPTER, intl style flow through . . . . . 1 . . . . 1 . . . . 1 . . . . . 1  
. 21 . . . . 195 234 . . . . . . . ADAPTER, intl style flow through . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . 1  
. 22 . . 127 836 . . . . . . . PLUG, international style, tw lk insul male . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1  
. 23 . . 129 527 . . . . . . . PLUG, international style tw lk insul male . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1  
. . . . . . . . . AK2C . . . . . . . ACCESSORY KIT (included in DTP kit) 1 . . . . 1 . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1  
. . . . . CC322HD . . . . . . . CABLE COVER, 25 ft (not shown) . . . . . . . . . . . 1 . . . . . . . . . . . . 1 . . . . . . . . . . . . 1  
. . . . . CC310HD . . . . . . . CABLE COVER, 12ft (not shown) . . . . . 1 . . . . . . . . . . . . . . . . . . . 1 . . . . . . . . . . . . 1  
. . . . . . . . 194738 . . . . . . . REGULATOR (included in DTP kit) . . . . . . . . . . . 1 . . . . . . . . . . . . 1 . . . . . . . . . . . . 1  
. . . . . . . 198 319 . . . . . . . CLAMP, ground 15ft (incl in DTP kit) . . . . . . . . . . 1 . . . . . . . . . . . . 1 . . . . . . . . . . . . 1  
. . . . . . . 198 317 . . . . . . . HOSE, gas 12 ft (incl in DTP kit) . . . . . . . . . . . . . 1 . . . . . . . . . . . . 1 . . . . . . . . . . . . 1  
. . . . . . . 198 316 . . . . . . . HOSE, gas 3 ft (incl in DTP kit) . . . . . . . . . . . . . . 1 . . . . . . . . . . . . 1 . . . . . . . . . . . . 1  
OPTIONAL  
BE SURE TO PROVIDE MODEL AND STYLE NUMBER WHEN ORDERING REPLACEMENT PARTS.  
OM-1600 Page 14  
 
Quantity  
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DB  
DB  
DB  
DB  
Item  
No.  
Stock  
No.  
17V12R 17V25R 17V12-2 17V25-2  
Description  
Figure 7-1. Torch Models With Gas Valve  
. . 1 . . . . . . 57Y02 . . . . . . . BACK CAP, long . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1  
. . 2 . . . . . 57Y04 . . . . . . . BACK CAP, button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1  
. . . . . . . . . 199 591 . . . . . . . . . O-RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1  
. . 3 . . . . . . . . 18-7 . . . . . . . INSULATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1  
. . 4 . . . . . . DB17V . . . . . . . TORCH BODY, w/valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1  
. . 5 . . . . . . . . VS2 . . . . . . . VALVE STEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1  
. . . . . . . . . 199 591 . . . . . . . . . O-RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1  
. . 6 . . . . . . . 18CG . . . . . . . INSULATOR, cup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1  
. . 7 . . . . . 54N01 . . . . . . . GAS LENS INSULATOR, medium . . . . . . . . . . . . . . . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1  
. . 8 . . . . . 54N63 . . . . . . . GAS LENS INSULATOR, large . . . . . . . . . . . . . . . . . . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1  
. . 9 . . . . . . 10N24 . . . . . . . COLLET, 3/32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1  
. . 9 . . . . . 10N21 . . . . . . . COLLET, .020 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1  
. . 9 . . . . . 10N22 . . . . . . . COLLET, .040 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1  
. . 9 . . . . . 10N23 . . . . . . . COLLET, 1/16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1  
. . 9 . . . . . 10N25 . . . . . . . COLLET, 1/8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1  
. 10 . . . . . 10N32 . . . . . . . COLLET BODY, 3/32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1  
. 10 . . . . 10N29 . . . . . . . COLLET BODY, .020 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1  
. 10 . . . . 10N28 . . . . . . . COLLET BODY, 1/8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1  
. 10 . . . . 10N30 . . . . . . . COLLET BODY, .040 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1  
. 10 . . . . 10N31 . . . . . . . COLLET BODY, 1/16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1  
. 11 . . . . 45V24 . . . . . . . GAS LENS, medium . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1  
. 11 . . . . 45V25 . . . . . . . GAS LENS, medium . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1  
. 11 . . . . 45V26 . . . . . . . GAS LENS, medium . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1  
. 11 . . . . 45V27 . . . . . . . GAS LENS, medium . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1  
. 11 . . . . 45V29 . . . . . . . GAS LENS, medium . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1  
. 12 . 45V0204 . . . . . . . GAS LENS, large . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1  
. 12 . . . 45V116 . . . . . . . GAS LENS, large . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1  
. 12 . . . . 45V64 . . . . . . . GAS LENS, large . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1  
. 12 . . . 995795 . . . . . . . GAS LENS, large . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1  
. 12 . . . . 45V63 . . . . . . . GAS LENS, large . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1  
. 13 . . . . . 10N47 . . . . . . . NOZZEL, #7 alumina . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1  
. 13 . . . . 10N45 . . . . . . . NOZZEL, #10 alumina . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1  
. 13 . . . . 10N46 . . . . . . . NOZZEL, #8 alumina . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1  
. 13 . . . . 10N48 . . . . . . . NOZZEL, #6 alumina . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1  
. 13 . . . . 10N49 . . . . . . . NOZZEL, #5 alumina . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1  
. 13 . . . . 10N50 . . . . . . . NOZZEL, #4 alumina . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1  
. 13 . . . . 10N44 . . . . . . . NOZZEL, #12 alumina . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1  
. 14 . . . . 54N14 . . . . . . . NOZZEL, alumina medium . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1  
. 14 . . . . 54N15 . . . . . . . NOZZEL, alumina medium . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1  
. 14 . . . . 54N16 . . . . . . . NOZZEL, alumina medium . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1  
. 14 . . . . 54N17 . . . . . . . NOZZEL, alumina medium . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1  
. 14 . . . . 54N18 . . . . . . . NOZZEL, alumina medium . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1  
. 15 . . . . 57N74 . . . . . . . NOZZEL, alumina large . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1  
. 15 . . . . 57N75 . . . . . . . NOZZEL, alumina large . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1  
. 15 . . . . 53N87 . . . . . . . NOZZEL, alumina large . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1  
. 15 . . . . 53N88 . . . . . . . NOZZEL, alumina large . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1  
. 16 . . . H100RM . . . . . . . HANDLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1  
. 17 . . . . 57Y03R . . . . . . . CABLE, power 25 ft 1 piece . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1  
. 17 . . . . 57Y01R . . . . . . . CABLE, power 12 ft 1 piece . . . . . . . . . . . . . . . . . . . . . . 1  
. 17 . . . . 57Y032 . . . . . . . CABLE, power 25 ft 2 piece . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1  
. 17 . . . . 57Y012 . . . . . . . CABLE, power 12 ft 2 piece . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1  
. 18 . . . 105Z57 . . . . . . . ADAPTER, power cable (included in DTP kit) . . . . . . . . . . . . . . . . . 1  
. 19 . . 194 720 . . . . . . . ADAPTER, w/gas hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1  
. 20 . . 198 313 . . . . . . . HOSE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1  
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DB  
DB  
DB  
Item  
No.  
Stock  
No.  
17V12R 17V25R 17V12-2 17V25-2  
Description  
Figure 7-1. Torch Models With Gas Valve (continued)  
. 22 . . 127 836 . . . . . . . PLUG, international style, tw lk insul male . . . . . . . . . . . . 1 . . . . . . . . . . . . 1 . . . . . 1  
. 23 . . 129 527 . . . . . . . PLUG, international style tw lk insul male . . . . . . . . . . . . 1 . . . . . . . . . . . . 1 . . . . . 1  
. . . . . . . . . AK2C . . . . . . . ACCESSORY KIT (included in DTP kit) . . . . . . . . . . . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1  
. . . . . CC322HD . . . . . . . CABLE COVER, 25 ft (not shown) . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . . . . . . . . 1  
. . . . . CC310HD . . . . . . . CABLE COVER, 12ft (not shown) . . . . . . . . . . . . . . . . . . . 1 . . . . . . . . . . . . 1  
. . . . . . . . 194738 . . . . . . . REGULATOR (included in DTP kit) . . . . . . . . . . . . . . . . . . . . . . . . . . 1  
. . . . . . . 198 319 . . . . . . . CLAMP, ground 15ft (incl in DTP kit) . . . . . . . . . . . . . . . . . . . . . . . . . 1  
. . . . . . . 198 317 . . . . . . . HOSE, gas 12 ft (incl in DTP kit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1  
. . . . . . . 198 316 . . . . . . . HOSE, gas 3 ft (incl in DTP kit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1  
OPTIONAL  
BE SURE TO PROVIDE MODEL AND STYLE NUMBER WHEN ORDERING REPLACEMENT PARTS.  
OM-1600 Page 16  
 
Notes  
 
Notes  
 
Effective January 1, 2005  
(Equipment with a serial number preface of “LF” or newer)  
This limited warranty supersedes all previous Miller warranties and is exclusive with no other  
guarantees or warranties expressed or implied.  
Warranty Questions?  
LIMITED WARRANTY Subject to the terms and conditions  
below, Miller Electric Mfg. Co., Appleton, Wisconsin, warrants to  
its original retail purchaser that new Miller equipment sold after  
the effective date of this limited warranty is free of defects in  
material and workmanship at the time it is shipped by Miller.  
THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER  
WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE  
WARRANTIES OF MERCHANTABILITY AND FITNESS.  
*
*
*
*
*
*
*
Induction Heating Coils and Blankets  
APT & SAF Model Plasma Cutting Torches  
Remote Controls  
Call  
1-800-4-A-MILLER  
for your local  
Miller distributor.  
Accessory Kits  
Replacement Parts (No labor)  
Spoolmate Spoolguns  
Within the warranty periods listed below, Miller will repair or  
replace any warranted parts or components that fail due to such  
defects in material or workmanship. Miller must be notified in  
writing within thirty (30) days of such defect or failure, at which  
time Miller will provide instructions on the warranty claim  
procedures to be followed.  
Canvas Covers  
Your distributor also gives  
you ...  
Miller’s True Blue® Limited Warranty shall not apply to:  
Service  
1. Consumable components; such as contact tips,  
cutting nozzles, contactors, brushes, slip rings,  
relays or parts that fail due to normal wear. (Exception:  
brushes, slip rings, and relays are covered on Bobcat,  
Trailblazer, and Legend models.)  
You always get the fast,  
reliable response you  
need. Most replacement  
parts can be in your  
hands in 24 hours.  
Miller shall honor warranty claims on warranted equipment  
listed below in the event of such a failure within the warranty  
time periods. All warranty time periods start on the date that the  
equipment was delivered to the original retail purchaser, or one  
year after the equipment is sent to a North American distributor  
or eighteen months after the equipment is sent to an  
International distributor.  
2. Items furnished by Miller, but manufactured by others,  
such as engines or trade accessories. These items are  
covered by the manufacturer’s warranty, if any.  
Support  
Need fast answers to the  
tough welding questions?  
Contact your distributor.  
The expertise of the  
distributor and Miller is  
there to help you, every  
step of the way.  
3. Equipment that has been modified by any party other than  
Miller, or equipment that has been improperly installed,  
improperly operated or misused based upon industry  
standards, or equipment which has not had reasonable  
and necessary maintenance, or equipment which has  
been used for operation outside of the specifications for the  
equipment.  
1. 5 Years Parts — 3 Years Labor  
*
*
Original main power rectifiers  
Inverters (input and output rectifiers only)  
2. 3 Years — Parts and Labor  
*
*
*
*
Transformer/Rectifier Power Sources  
Plasma Arc Cutting Power Sources  
Semi-Automatic and Automatic Wire Feeders  
Inverter Power Sources (Unless Otherwise Stated)  
MILLER PRODUCTS ARE INTENDED FOR PURCHASE AND  
USE BY COMMERCIAL/INDUSTRIAL USERS AND  
PERSONS TRAINED AND EXPERIENCED IN THE USE AND  
MAINTENANCE OF WELDING EQUIPMENT.  
*
*
*
*
Water Coolant Systems (Integrated)  
Intellitig  
Maxstar 150  
Engine Driven Welding Generators  
(NOTE: Engines are warranted separately by  
the engine manufacturer.)  
In the event of a warranty claim covered by this warranty, the  
exclusive remedies shall be, at Miller’s option: (1) repair; or (2)  
replacement; or, where authorized in writing by Miller in  
appropriate cases, (3) the reasonable cost of repair or  
replacement at an authorized Miller service station; or (4)  
payment of or credit for the purchase price (less reasonable  
depreciation based upon actual use) upon return of the goods at  
customer’s risk and expense. Miller’s option of repair or  
replacement will be F.O.B., Factory at Appleton, Wisconsin, or  
F.O.B. at a Miller authorized service facility as determined by  
Miller. Therefore no compensation or reimbursement for  
transportation costs of any kind will be allowed.  
3. 1 Year — Parts and Labor Unless Specified  
*
*
DS-2 Wire Feeder  
Motor Driven Guns (w/exception of Spoolmate  
Spoolguns)  
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
Process Controllers  
TO THE EXTENT PERMITTED BY LAW, THE REMEDIES  
PROVIDED HEREIN ARE THE SOLE AND EXCLUSIVE  
REMEDIES. IN NO EVENT SHALL MILLER BE LIABLE FOR  
Positioners and Controllers  
Automatic Motion Devices  
RFCS Foot Controls  
Induction Heating Power Sources and Coolers  
Water Coolant Systems (Non-Integrated)  
Flowgauge and Flowmeter Regulators (No Labor)  
HF Units  
Grids  
Maxstar 85, 140  
Spot Welders  
Load Banks  
Arc Stud Power Sources & Arc Stud Guns  
Racks  
Running Gear/Trailers  
Plasma Cutting Torches (except APT & SAF  
Models)  
Field Options  
(NOTE: Field options are covered under True  
Blue® for the remaining warranty period of the  
product they are installed in, or for a minimum of  
one year — whichever is greater.)  
DIRECT,  
INDIRECT,  
SPECIAL,  
INCIDENTAL  
OR  
CONSEQUENTIAL DAMAGES (INCLUDING LOSS OF  
PROFIT), WHETHER BASED ON CONTRACT, TORT OR  
ANY OTHER LEGAL THEORY.  
ANY EXPRESS WARRANTY NOT PROVIDED HEREIN AND  
ANY  
IMPLIED  
WARRANTY,  
GUARANTY  
OR  
REPRESENTATION AS TO PERFORMANCE, AND ANY  
REMEDY FOR BREACH OF CONTRACT TORT OR ANY  
OTHER LEGAL THEORY WHICH, BUT FOR THIS  
PROVISION, MIGHT ARISE BY IMPLICATION, OPERATION  
OF LAW, CUSTOM OF TRADE OR COURSE OF DEALING,  
INCLUDING  
ANY  
IMPLIED  
WARRANTY  
OF  
MERCHANTABILITY OR FITNESS FOR PARTICULAR  
PURPOSE, WITH RESPECT TO ANY AND ALL EQUIPMENT  
FURNISHED BY MILLER IS EXCLUDED AND DISCLAIMED  
BY MILLER.  
Some states in the U.S.A. do not allow limitations of how long an  
implied warranty lasts, or the exclusion of incidental, indirect,  
special or consequential damages, so the above limitation or  
exclusion may not apply to you. This warranty provides specific  
legal rights, and other rights may be available, but may vary  
from state to state.  
*
In Canada, legislation in some provinces provides for certain  
additional warranties or remedies other than as stated herein,  
and to the extent that they may not be waived, the limitations  
and exclusions set out above may not apply. This Limited  
Warranty provides specific legal rights, and other rights may be  
available, but may vary from province to province.  
4. 6 Months — Batteries  
5. 90 Days — Parts  
*
MIG Guns/TIG Torches  
miller_warr 1/05  
 
Owner’s Record  
Please complete and retain with your personal records.  
Model Name  
Purchase Date  
Distributor  
Address  
Serial/Style Number  
(Date which equipment was delivered to original customer.)  
City  
State  
Zip  
For Service  
Contact a DISTRIBUTOR or SERVICE AGENCY near you.  
Always provide Model Name and Serial/Style Number.  
Contact your Distributor for:  
Welding Supplies and Consumables  
Options and Accessories  
Personal Safety Equipment  
Service and Repair  
Miller Electric Mfg. Co.  
An Illinois Tool Works Company  
1635 West Spencer Street  
Appleton, WI 54914 USA  
Replacement Parts  
Training (Schools, Videos, Books)  
International HeadquartersUSA  
USA Phone: 920-735-4505 Auto-Attended  
USA & Canada FAX: 920-735-4134  
International FAX: 920-735-4125  
Technical Manuals (Servicing Information  
and Parts)  
Circuit Diagrams  
European Headquarters −  
United Kingdom  
Phone: 44 (0) 1204-593493  
FAX: 44 (0) 1204-598066  
Welding Process Handbooks  
To locate a Distributor or Service Agency visit  
www.MillerWelds.com  
Contact the Delivering Carrier to:  
File a claim for loss or damage during  
shipment.  
For assistance in filing or settling claims, contact  
your distributor and/or equipment manufacturer’s  
Transportation Department.  
PRINTED IN USA  
© 2005 Miller Electric Mfg. Co. 1/05  
 

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