613201-2-C
OPERATOR’S MANUAL
RELEASED: 12-13-83
INCLUDING INSTALLATION & OPERATION
REVISED:
(REV. D)
5-13-10
ALSO INCLUDE MANUALS 66610X-X-C (97999-100) & 67144 (97999-953)
613201-2-C Tire Fill System
Utilizing the Aro 1” Metallic Diaphragm Pump
(1:1 Ratio - Calcium Chloride Compatible)
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,
OPERATING OR SERVICING THIS EQUIPMENT.
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.
SERVICE KITS
613201-2-C TIRE FILL SYSTEM
Use only genuine AROR replacement parts to assure compatible
67144
pressure rating and longest service life.
i
637118-C for Diaphragm Pump Air Section repair.
637119-41-C for Diaphragm Pump Fluid Section repair.
GENERAL DESCRIPTION
Operator’s Manual 66610X-X-C should be used for General Informa-
tion, Installation, Operation, and Maintenance.
This pump system has been designed for the purpose of evacuating
and filling tires with calcium chloride ballast solution.
It utilizes the 67144 1” Metallic Diaphragm Pump which features an
Aluminum body and fluid manifolds, neoprene diaphragms and PTFE
balls for pumping the corrosive calcium chloride ballast solution. The
diaphragm pump has a 1:1 ratio which means the fluid outlet pressure
will beapproximately equal to theavailable airinlet pressure. Although
the pump is capable of high volume delivery (upwards of 25 GPM at
100 PSI) filling and evacuating times will take longer due to the small
restricting diameter of the tire valve.
FIGURE 1
SAFETY PRECAUTIONS
INSTALLATION - SET UP
The operator should make certain adequate air supply is available to
the pump, be cautious of long air lines, restrictions or other effects on
the air inlet pressure.
Assemblethehose/ strainerandgunassemblytothepump(seefigure
3) as shown. Be certain hoses are connected to proper sides of the si-
phon valve.
Z Read and heed all Warnings, Cautions, and Safety Precau-
tions before operating this pump.
WARNING DO NOT EXCEED MAXIMUM INLET AIR PRES-
SURE OF120 PSI (8 BAR). Operating pumpat higherpressure
can cause pump damage.
WARNING HAZARDOUS PRESSURE. Can result inserious
injury or property damage. Do not service or clean pump,
hoses or dispensing valve while the system is pressurized.
CAUTION Be certain all operators of this equipment have
beentrainedforsafeworkingpractices, understandit’slimita-
tions, and wear safety goggles / equipment when required.
INGERSOLL RAND COMPANY LTD
209 NORTH MAIN STREET – BRYAN, OHIO 43506
(800) 495-0276 FAX (800) 892-6276
CCN 81380057
© 2010
613201-2-C TIRE FILL SYSTEM
GROUND LUG
2
3
1
LEVER POSITION
FIGURE 3
613201-2-C PARTS LIST
ITEM DESCRIPTION (Size in inches)
(QTY) PART NO.
ITEM DESCRIPTION (Size in inches)
10 Fitting (3/4)
(QTY) PART NO.
1
2
3
4
5
6
7
8
9
Gauge
(1)
(3)
(1)
(1)
(1)
(1)
(2)
(2)
(1)
73338
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(2)
(1)
Y43-135
Y45-207
1950
Reducing Bushing (1 x 3/4)
Nipple (3/4 x 4)
Elbow (3/4)
Y45-213
Y44-345
Y43-105
60155
11 Bushing (3/4 x 1/4)
12 Nipple
13 Union
75364
Control Valve Assembly
Nipple (3/4)
14 Check Valve (Regulator)
15 Connector (3/4 x 1/2)
16 Material Strainer
17 Hose Assembly (10 Ft)
Gun Assembly (See Fig 2)
104104-NS2
Y167-14
79198
Y27-25
76958
Insert
Clamp
61204-1
72255-8-H
622651-10
66239
Tubing
613201-2-C
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PN 97999-441
613201-2-C
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